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This is whats needed for the 4l60e to 4l80e swap!

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Old 03-16-2010, 10:15 PM
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how do I adjust my cable to get the shifter gate to work properly with the trans? right now reverse is almost in neutral and drive is in 3rd. what am I doing wrong? Im using the 4l60 cable and bracket
Old 03-17-2010, 09:49 AM
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You probably just need to adjust the cable, I had to. There's a metal U-clip that gets removed from the cable adjustment by where it bolts to the trans pan, and then the top of the adjuster pops up so you can adjust the cable length and then pop the clip back down to hold it there. Be sure to note where the adjustment is for a reference point (how compressed the spring is) before you pop the clip up because there's tension from the spring on the adjuster and it will push the cable when the clip is removed.

Put the trans in neutral and put the console shifter in neutral and adjust the length of the cable until the ball on the end of the cable is lined up with the ball on the trans shifter arm, and then pop it on.

Rob (Bad30th)
Old 03-17-2010, 11:08 AM
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cool thanks
Old 03-18-2010, 01:58 AM
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We started the install in my car tonight...a couple of hours and it was sitting pretty bolted in... 4 hours... soup to nuts... just need the female pins for the pcm!

Last edited by Jammer; 03-22-2010 at 02:36 AM.
Old 04-17-2010, 11:26 PM
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Started the install tonight on my car... that damn top bolt on the bell housing was a pain in the *** when removing the trans finally got it... Going to install the 80 tomorrow most likely, but my question is will my car RUN the 4l80 without the tune just for me to drive to the shop to get it tuned, which is 3 miles at most away? Planning on going slow an accelerating slow. When I put the procharger on it I went 10mph the whole way and never went above 1500 rpms lol...
Old 04-18-2010, 10:10 AM
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Originally Posted by Ryan33187
Started the install tonight on my car... that damn top bolt on the bell housing was a pain in the *** when removing the trans finally got it... Going to install the 80 tomorrow most likely, but my question is will my car RUN the 4l80 without the tune just for me to drive to the shop to get it tuned, which is 3 miles at most away? Planning on going slow an accelerating slow. When I put the procharger on it I went 10mph the whole way and never went above 1500 rpms lol...
It's likely that all you'll have is 2nd gear and reverse.
Old 04-18-2010, 12:28 PM
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Originally Posted by lmt0705
how do I adjust my cable to get the shifter gate to work properly with the trans? right now reverse is almost in neutral and drive is in 3rd. what am I doing wrong? Im using the 4l60 cable and bracket
you dont really need to adjust cable just re-drill holes on 4l60 bracket that bolts to the pan(to correct spaceing).
Old 04-18-2010, 12:30 PM
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Originally Posted by ShevrolayZ28
It's likely that all you'll have is 2nd gear and reverse.
That is what I am hoping...
Old 04-25-2010, 12:09 AM
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Man there is just too many pages to keep up with here. I will have to reread all of this two more times to get all the info I need! AUGH!

Maybe someone will be willing to help me finish up my 4L80 install.

Here is were I am at:
I am waiting (impatently) for my 4L80 to get here. I ordered my convertor yesterday from Circle D. I ordered the BMR crossmember today. I know I will need to get the drive shaft shortend, I am not sure how much. I ordered with the trans the 400 yoke and a different dip stick. I plan on removing the stainless hard tubing and using braded stainless steel lines instead. I already have my tune segment swapped for the 4L80 and I will be using my HP Tuner to write entire the PCM. I know I need to do something with the wiring. Will the 4L60 connecter clip to the 4L80? I was told all I had to do was to change up the pins and clip one wire loose. I also have to wire my transbrake switch to the wiring harness. Can anyone give me the correct info on what I need to do to the wiring? Also please inform me if I have left anything out.
Old 04-25-2010, 01:41 AM
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You don't normally shorten the driveshaft for 4l80 its same as 4l60 or t56.I had to shorten mine for dana 60 not for my 4l80. You should rebalance though if you change yoke on existing driveshaft. Also at your power would recommend a strong strong driveshaft ,chrome moly front yoke and 1350 u joints.
I used the long lokar dipstick. Firewall mount.36 inch. Works fine. maybe you ordered same one.
You will need ears cut off the 4l80. My rpm 4l80 had then cut off by rpm. You will have to make a lot of clearance on the drivers side where big fat 4l80 wiring plug goes.
Easier to do before the trans is in there. Also if you change back fitting on newer not sure year 4l80 you need to make extension tube like factory fitting has. I used 90 degree an so didn't have to clearance on passenger side and made the tube for it.

Wiring should be cake for the 4l80. few companies sell harnesses or seen some guys wire up their own. I went from t56 so much more involved.
The bmr crossmember will usually rub on the trans case and oil pan. Need to file or dremel or whatever . Wish bmr would modify the crossmember a bit. Stock trans mount works. And you might have to shim up the trans mount to get things right at front of trans. Angle can be all messed up.
Of course you need compatible 4l80 stall they are different from 4l60 ones. And I used flexplate from speed inc. Tci one works as well I think not sure if can use stock 4l60 flexplate.

Actually it was very simple swap but would be so much simpler on 4l60 car. I had to get auto pedals, mess around with making plate to cover the hole, made plate to cover where master cylinder went and will have working neutral safety and reverse lights have not got shiftlock solenoid thing to work or shiftlock cable.
Old 04-25-2010, 10:48 AM
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So you are saying the 4L60 electrical plug will plug into the 4L80?
Old 04-25-2010, 11:17 AM
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I think you need the big electrical plug no the 4l80 and just change some wires here and there sounds simple or places sell the adapter harness for pretty cheap .I got harness to go from t56 to 4l80 so it was like 100 bucks and pretty simple just had to put wires into ecu ,quite easy really.
Old 04-26-2010, 06:48 AM
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Originally Posted by Texas_WS6
So you are saying the 4L60 electrical plug will plug into the 4L80?

Not will not. There are a few people that make 40e to 80e adapter harnesses though. Thats what I did and it worked great.
Old 04-26-2010, 08:39 AM
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Originally Posted by Racer383
Not will not. There are a few people that make 40e to 80e adapter harnesses though. Thats what I did and it worked great.
Incorrect. The plug is the same, just wired differently.
Old 04-26-2010, 09:07 AM
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how much of a difference is it to go from a 4l60 to a 4l80? the shifting any different?
Old 04-26-2010, 09:08 AM
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Originally Posted by Texas_WS6
Man there is just too many pages to keep up with here. I will have to reread all of this two more times to get all the info I need! AUGH!

Maybe someone will be willing to help me finish up my 4L80 install.

Here is were I am at:
I am waiting (impatently) for my 4L80 to get here. I ordered my convertor yesterday from Circle D. I ordered the BMR crossmember today. I know I will need to get the drive shaft shortend, I am not sure how much. I ordered with the trans the 400 yoke and a different dip stick. I plan on removing the stainless hard tubing and using braded stainless steel lines instead. I already have my tune segment swapped for the 4L80 and I will be using my HP Tuner to write entire the PCM. I know I need to do something with the wiring. Will the 4L60 connecter clip to the 4L80? I was told all I had to do was to change up the pins and clip one wire loose. I also have to wire my transbrake switch to the wiring harness. Can anyone give me the correct info on what I need to do to the wiring? Also please inform me if I have left anything out.
Attached is the wiring changes that need to be made to have the 4L80E segment swapped PCM control the transmission. Only need to add the ISS sensor (same as the VSS, so you can go to the junkyard and get it).

PM me about wiring the brake.

X3 if you aren't changing the rear end, you only need to change the yoke on the driveshaft, no shortening needed.
Attached Thumbnails This is whats needed for the 4l60e to 4l80e swap!-4l80wiring.jpg  
Old 05-19-2010, 12:29 PM
  #197  
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I was doing some reading on using a pre 98 4L80E in a ls1 (actually a 5.3).

Saw pro stock john mentioned it on like page 4 but then some guy just responded with how he could walk him through it over the phone and that it was pretty easy.

Did I miss an explanation or could someone point me in the right direction to find the info?
Thanks!
Old 05-22-2010, 06:46 PM
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Does anyone have pics on their install? I purchased the 4l80e torque arm relocation kit crossmember from BMR and I think I received the wrong part. The transmission seems to be too long for the part I received.
Old 05-23-2010, 12:28 PM
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Originally Posted by MustangKilla
Does anyone have pics on their install? I purchased the 4l80e torque arm relocation kit crossmember from BMR and I think I received the wrong part. The transmission seems to be too long for the part I received.
Check the part number on your box to the part number listed on their website?!?!?!
Old 05-23-2010, 12:46 PM
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I filed bit on trans pan and trans case where the bmr is very close or might be touching .I also notched out the holes in the bmr crossmember so could shift it towards back of car to give more clearance between the pan /case and crossmember.Its on passenger side where it hits.
Also I cut off with hacksaw metal part on stock transmission mount that was contacting the crossmember mount and I had to shim up under the trans mount but that might be because have dana 60. I You might be able to reverse the stock mount as well. Or maybe I have mine on backwards.. Or maybe there is better mount to use than stock f body like stock 4l80 mount ? is 4l80 mount different from f body mount..anyone got pics of it?
You could be fine with poly mounts but don't like them they are too noisy for me.I think I should be fine for not breaking rubber mounts since the torque arm on mine is relocated to the crossmember. Also might be adding some rubber pads under the crossmember to further cut down on vibration. I like my cars especially street car like my 99 to be quiet if at all possible.


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