Conversions & Swaps LSX Engines in Non-LSX Vehicles
Sponsored by:
Sponsored by:

Starting the LM7 / volvo 245 wagon swap

Old 06-24-2011, 10:42 PM
  #61  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

i've been working a little here and there trying to get the turbo situated in it's new home. I also tapped the water pump for the new fittings, and I made the idler pulley relocation bracket.

Old 07-03-2011, 03:19 PM
  #62  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

Did another big order through Summit for fuel line fittings and an FPR.

Bought some LS1 bolts.

Mounted the A1000.

Modded the in tank fuel pump hanger with a male -8an fitting from the Walbro 255 and a male -6an fitting for the return from the surge tank.
Hopefully the surge tank will be complete next week.

I need a bunch of sensor pigtails from an old engine harness, then I could start wiring up the AEM.
Old 09-13-2011, 07:03 PM
  #63  
On The Tree
 
narx66gmc's Avatar
 
Join Date: Sep 2011
Location: NW Arkansas
Posts: 187
Likes: 0
Received 0 Likes on 0 Posts
Default

love the build!! i may have to build one of these cars before its all over. i mean, a wagon is a good family hauler... I loved my 99 S70 AWD (FMIC, CAI, no muffler)
Old 10-05-2011, 11:23 AM
  #64  
Teching In
 
smoothaseggs's Avatar
 
Join Date: Sep 2011
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

celicaxx
we need an update! also what rims and size tires are those?
Old 10-05-2011, 03:10 PM
  #65  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

Yeah, i need to load some pics on pbase. I'll have to go back and find out where i left off. I've done a lot of little things lately, but it's little things that have been slowing me down.
Old 10-05-2011, 03:20 PM
  #66  
Teching In
 
boriksh's Avatar
 
Join Date: Feb 2008
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts

Default

love those turbo bricks Good luck with the build.
Old 10-07-2011, 04:59 PM
  #67  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm not going to list every little thing I did (I probably couldn't remember anyway), but there's been a few things that have stumped me in the last few months. I had tapped the water pump for a big pipe fittting, but I've decided instead to weld on a 1.5" mandrel bent aluminum tube to route away from the output of the pump to the upper radiator inlet.

Intercooler was from an NPR (truck) that I modified with new tanks.
The radiator was bought on Ebay for $70 new fitted for a Scion TC. We'll see how well it works.
Relocated the idler pulley,
installed a GM LS-to-TH400 flexplate,
built the surge tank,
fabbed all the fuel lines,
shortened the fuel rail for fitment behind the alternator,
fabbed almost all of intercooler piping, and
made some radiator brackets.

Still got lots to do.





Old 10-07-2011, 05:17 PM
  #68  
Teching In
 
boriksh's Avatar
 
Join Date: Feb 2008
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts

Default

awesomeness
Old 10-11-2011, 07:08 PM
  #69  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default



My first header wrap
Old 10-11-2011, 10:58 PM
  #70  
On The Tree
 
narx66gmc's Avatar
 
Join Date: Sep 2011
Location: NW Arkansas
Posts: 187
Likes: 0
Received 0 Likes on 0 Posts
Default

Wow!! Keep it up and that IC is huge!!
Old 10-25-2011, 06:30 PM
  #71  
On The Tree
iTrader: (4)
 
_Adrenaline_'s Avatar
 
Join Date: Mar 2009
Location: SE Michigan
Posts: 150
Received 3 Likes on 3 Posts

Default

Finally i found someone who modded the truck pump like i am. Good to know that it might work ha. Can you either post, or send me some more pictures, and the specs of the piping you used for that?

Last edited by _Adrenaline_; 10-25-2011 at 06:36 PM.
Old 11-11-2011, 06:38 PM
  #72  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

1.5" aluminum U+J bend was enough for all the piping

exact item I bought on ebay
Old 11-11-2011, 06:40 PM
  #73  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by narx66gmc
Wow!! Keep it up and that IC is huge!!
big, but probably efficient only below 350whp. it will still let me make good power, but iat's will be high
Old 12-22-2011, 06:53 AM
  #74  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

Been a lazy *** for the last month or two, but I have built dump pipe for the wastegate that is integrated into the downpipe.
Old 12-22-2011, 08:16 AM
  #75  
TECH Veteran
iTrader: (21)
 
1CAMWNDR's Avatar
 
Join Date: Nov 2001
Posts: 4,247
Likes: 0
Received 2 Likes on 2 Posts

Default

Is that the waste gate port I see at the top of the passenger side feed pipe?? If so that will not work since when it opens the driver side will still be feeding the turbo at 100%. The waste gate needs to go in the merge right before the turbo.......
Old 12-22-2011, 09:00 AM
  #76  
TECH Fanatic
iTrader: (9)
 
ls1_chevelle's Avatar
 
Join Date: Mar 2004
Location: CANADA!
Posts: 1,347
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by celicaxx
big, but probably efficient only below 350whp. it will still let me make good power, but iat's will be high

Keep up the awesome work. Coming along very nice!

Last edited by ls1_chevelle; 09-17-2013 at 12:50 PM.
Old 12-22-2011, 09:56 AM
  #77  
Staging Lane
Thread Starter
iTrader: (2)
 
celicaxx's Avatar
 
Join Date: Dec 2010
Location: montgomery, al
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

The wastegate will work; it will bleed off enough of the exhaust gasses to reduce turbine speed. Been done several times over.

If some reason it doesn't work out, i'll go twin 38's
Old 12-22-2011, 10:19 AM
  #78  
Launching!
iTrader: (11)
 
gallo-lo's Avatar
 
Join Date: Aug 2009
Location: ny LI 495.
Posts: 230
Likes: 0
Received 1 Like on 1 Post

Default

I'm also in the same plans of dropin a 5.3 l into my 240 wagon...
Old 12-22-2011, 01:43 PM
  #79  
On The Tree
iTrader: (4)
 
nos487's Avatar
 
Join Date: Oct 2011
Location: Tennessee
Posts: 118
Likes: 0
Received 0 Likes on 0 Posts

Default

Awesome wagon!
Old 12-22-2011, 02:51 PM
  #80  
TECH Fanatic
iTrader: (9)
 
ls1_chevelle's Avatar
 
Join Date: Mar 2004
Location: CANADA!
Posts: 1,347
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by celicaxx
The wastegate will work; it will bleed off enough of the exhaust gasses to reduce turbine speed. Been done several times over.

If some reason it doesn't work out, i'll go twin 38's
IT will work. its how most of the truck kits are.

Last edited by ls1_chevelle; 09-17-2013 at 12:51 PM.

Thread Tools
Search this Thread
Quick Reply: Starting the LM7 / volvo 245 wagon swap



All times are GMT -5. The time now is 07:30 AM.