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240 Wagon Lm7/t56 build

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Old 12-30-2012, 10:03 PM
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I see a lot of primary wire in the wiring by the manifolds. Make sure you cover that up and shield it from any heat. It doesnt stand up to engine bay temps like txl wire does.
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Old 12-30-2012, 10:28 PM
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This is going to be so much fun to drive. There's an old mechanic that used to work at my dads shop that had a late 70's early 80's Volvo wagon like that. He had an 80's camaro tpi 305/700r4 combo in it. It was a total sleeper. Even had a stock looking exhaust. That thing would do endless burnouts. My brother did one all the way around our 6 bay shop! This gonna be awesome
Old 12-30-2012, 10:46 PM
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Far as fuel line is concerned, brass compression fittings are good for much more pressure than the 60psi that is used on a ls1. I don't recommend brazing to a fuel line. Brass fittings are easily adapted to any size AN fitting.


http://www.brassfittings.com/faq.php
Old 12-30-2012, 11:17 PM
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Originally Posted by Bighatchy
This is going to be so much fun to drive. There's an old mechanic that used to work at my dads shop that had a late 70's early 80's Volvo wagon like that. He had an 80's camaro tpi 305/700r4 combo in it. It was a total sleeper. Even had a stock looking exhaust. That thing would do endless burnouts. My brother did one all the way around our 6 bay shop! This gonna be awesome
Thanks. I have a .40 built 327 with a big cam in my 1800 lb Model A Ratrod. It's quick for an old chevy motor, I'm running a single MPT76 on this one, so it's going to be an animal.


Originally Posted by BP Automotive
I see a lot of primary wire in the wiring by the manifolds. Make sure you cover that up and shield it from any heat. It doesnt stand up to engine bay temps like txl wire does.
Chassis is fully wired and taped (Super 33+), all wiring runs above the brake booster, at least 7-8 inches from manifolds, which will be wrapped.

Originally Posted by aknovaman
Far as fuel line is concerned, brass compression fittings are good for much more pressure than the 60psi that is used on a ls1. I don't recommend brazing to a fuel line. Brass fittings are easily adapted to any size AN fitting.


http://www.brassfittings.com/faq.php
Lol. Brass solder is the same thing - steel lines, steel weld on -6an fittings. I've been doing it for years on vintage motorcycle gas tanks and it's perfectly safe/fine. Thanks for the wiring diagram by the way, that's exactly what my plan was, except I will be running at least 8 fuses, give or take a few in lines. I don't think the 4-5-6 fuse setup is very smart if you ever have an issue downstream.

Ordered all my fittings, I couldn't find any -6's at work, so I had to order them from Speedway, but they're having a 25% off sale on Aeroquip fittings right now. Score. Going to get the hard lines under the car tomorrow and start laying everything out. As soon as the weld on -6's come in, I'm going to get them brazed on and then I just need injectors.
Old 01-03-2013, 12:56 AM
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This will be a fun wagon! Dig it
Old 01-04-2013, 04:31 PM
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Chassis harness is finished. Everything is tucked behind the driver side strut tower now.

Hard fuel lines are finished. Need to put a few bends in them to conform to the bottom of the car, order the fragola line, fuel labs afpr, still need injectors and a few misc. things and she will be ready to crank.

Fuse blocks showed up today as well, so I'm going to start wiring them up tonight. Keeping all the GM stuff separate from the Volvo to keep it simple.


Old 01-05-2013, 08:42 PM
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Some progress today:




Wiring up the motor:


Old 01-05-2013, 08:57 PM
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Red face

Why the xxxxx did you totally take your harness apart? You just added a ton of work the building a harness all in the name of streamlining it. ;-)
Old 01-05-2013, 10:54 PM
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Super 33+ electrical tape is only rated to 80°C (176°F). That will eventually break down, become gooey and fall off. You should use Harness Tape made specifically for under hood temperatures. Just trying to save you some heartache down the road
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Old 01-06-2013, 01:52 AM
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Took the harness apart because it's a truck harness, and needed to be thinned. Also, i'm routing it completely different and the pcm will be under the dash.

LS Harness is not getting wrapped (nylon braided loom), only the chassis harness which will see significantly less heat.

Should be done with everything in a few days, I'm waiting to finish a few things before I loom the harness and make everything permanent.
Old 01-06-2013, 10:08 AM
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Gunna be a fun car man!
Old 01-10-2013, 09:39 PM
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Mounted the PCM tonight, and dug through some of the factory wiring. Extending all the pink power wires (coils, injectors etc..) so I can mount my fuse block under the dash next to the pcm. So as soon as my relays show up (bought 35 on ebay lol) I can finish all that.

Old 01-11-2013, 12:13 AM
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Awesome project! Can you pleeeease make it as quiet as possible? Total sleeper!
Old 01-11-2013, 12:50 PM
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I'm actually thinking open downpipe, or a single magnaflow. I haven't thought about the exhaust much yet.
Old 01-12-2013, 06:05 PM
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Finished extending the wires and wiring to the fuse block.

I ran out of slots so I wired all 8 coils to the same fuse. Should I have any issues? I just ran out of fuse slots. I can always order another block, but I would rather not.

Old 01-13-2013, 02:51 PM
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Some more progress:



Cleaned up the pcm wiring and relays/fuse block. Still have to wire some more stuff up, and finish making it look pretty, but it's almost done.



New (used, but new to me) radiator showed up yesterday. I thought it was a 900 series NA radiator, but it's huge. And measured nearly 19" tall. Fitted it and after digging through O'reillys wall of hoses, I found some that will work. - I will have to shorten the upper hose to get it away from the radiator a bit, just wanted to check fitment before cutting a $20 hose.



I'm considering going NA at first to work out all the kinks but need to find a set of manifolds that hug the block and will clear my steering linkage (at a good price obviously).
Old 01-15-2013, 02:03 AM
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Nice build, im following this. I'm on turbobricks as well. I plan on dropping a LS1/T56 in my 83 242.
Old 01-15-2013, 05:24 AM
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Try gto upper radiator hose, less bends.
Old 01-15-2013, 06:46 PM
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Originally Posted by LS1PoweredBrick
Nice build, im following this. I'm on turbobricks as well. I plan on dropping a LS1/T56 in my 83 242.
I'm on turbobricks as well. I would swap it all over again in a heartbeat. I'm going to swap an Amazon next.

Upper is already cut and fitted. Works for me, has similar bends to old 5.0 uppers. And it keeps it away from the accessories which I like.

Need to take back my lower hose and find something a tad smaller in diameter.
Old 01-31-2013, 11:31 AM
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Motor and transmission are back out to install monster stage 3 clutch, flywheel, Fbody shifter cup (I'm running an MGW Fbody shifter in a GTO M6 trans, so this has to be changed to enable 1,3,5,R shift).

Also installed m -3 steel braided clutch line and quick release in the slave. Finished routing some fuel lines, and wiring.

Driveshaft is finished. 3" Aluminum.

FPR and the rest of my fuel line should be here tomorrow.

Battery box showed up as well



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