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Fuel tank pressure and level sensors

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Old 09-19-2012, 08:09 AM
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Default Fuel tank pressure and level sensors

I am working on my wiring for a 4.8 into a 98 s10. Thread is Here. The question I have has to do with the fuel level sensor and fuel tank pressure input into the computer. Do I need to try to retain these for my fuel guage to work? I have already had the evap disabled and don't intend to use it.

Also, will I have to run 2 coolant temperature sensors? One for the PCM and one for the guage?

Thanks for any help.
Old 09-19-2012, 08:40 AM
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you wont need the pressure sensor for the gauge to work.

Yes, two coolant sensors. Or I know there are some engines that have a single three wire sensor to feed both the computer and gauge, if you don't have that already, that would be a good way to forgo having an extra sensor.
Old 09-19-2012, 09:21 AM
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Thanks, that is what I was thinking.

There is also a level sensor wire that goes to the PCM, I assume it splits at the sender and one wire goes to the pcm and one to the instrument cluster. I assume this because I don't see any fuel level output from the pcm to the cluster.

Also, I looked into the 3 wire temp sensor, looks like I found one that might work, will have to dig into that a bit more. Advance auto parts # is WT5121. Connector is PT-217.

Last edited by Bowtie316; 09-19-2012 at 11:01 AM.
Old 09-19-2012, 09:39 AM
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If you did away with the EVAP.. you don't need the Pressure sensor.. You just need the correct fuel level one for your gauge. . Just use your S10 fuel level and gauge as is. Would not worry about wiring anything else up
Old 09-19-2012, 11:00 AM
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Originally Posted by bczee
If you did away with the EVAP.. you don't need the Pressure sensor.. You just need the correct fuel level one for your gauge. . Just use your S10 fuel level and gauge as is. Would not worry about wiring anything else up
Well I guess that is my question. I haven't gone into the trucks wiring harness enough to know if there is another wire from the level sender to the cluster or not. I'll just clip leave it unhooked for now, if my fuel guage works, I'll be done with it.
Old 09-19-2012, 11:31 AM
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The level sender goes into the PCM. The PCM then pumps out the fuel level via serial data to the gauges. I BELIEVE it goes through the BCM, but it might just go straight to the cluster.

Nothing can split off of that purple sender wire for fuel level. If the gauge was sending voltage to ground through it and the PCM was doing the same, it would just peg the guage.

When you install an aftermarket guage, like an Autometer, the first thing you have to do is cut that purple wire from the pcm so the guage can use it. Cant have it both ways... Which is also the reason why EVAP wont work unless you use the full cluster, bcm and wiring from the donor vehicle. It all works together.

The pressure portion of it is only used for EVAP. Im pretty sure the PCM uses the fuel level and pressure to determine if it has to vent or not. If you arent using EVAP you wont need any of that. Tune on the DTCs and its like it never existed.

J.

P.S...this is going off of memory from 6 or so years ago haha... So it might not be 100% accurate, but its mostly close.
Old 09-19-2012, 11:35 AM
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The cars used the serial info to the dash unless it is a 98 for the fuel gauge. If you are running a 02 411 PCM you can do the fuel segment swap and use the output from the PCM to the gauge. You should also be able to do this up through the 07 truck pcms. I'm not sure if HP Tuners or EFI can do it on the newer PCM's but Tunercat can.
Old 09-19-2012, 11:54 AM
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Originally Posted by ghettocruiser
The level sender goes into the PCM. The PCM then pumps out the fuel level via serial data to the gauges. I BELIEVE it goes through the BCM, but it might just go straight to the cluster.

Nothing can split off of that purple sender wire for fuel level. If the gauge was sending voltage to ground through it and the PCM was doing the same, it would just peg the guage.

When you install an aftermarket guage, like an Autometer, the first thing you have to do is cut that purple wire from the pcm so the guage can use it. Cant have it both ways... Which is also the reason why EVAP wont work unless you use the full cluster, bcm and wiring from the donor vehicle. It all works together.

The pressure portion of it is only used for EVAP. Im pretty sure the PCM uses the fuel level and pressure to determine if it has to vent or not. If you arent using EVAP you wont need any of that. Tune on the DTCs and its like it never existed.

J.

P.S...this is going off of memory from 6 or so years ago haha... So it might not be 100% accurate, but its mostly close.
Thanks, Thats what I was afraid of, no problem, I haven't cut the fuel level wire.

Both (2000 Sierra and 98 s10) PCMs have 2 serial data outputs, 1 yellow and 1 dk/green so it must be using one of these wires. I saved both of them too so should not be an issue.
Old 09-19-2012, 12:02 PM
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Originally Posted by 69 Ghost
The cars used the serial info to the dash unless it is a 98 for the fuel gauge. If you are running a 02 411 PCM you can do the fuel segment swap and use the output from the PCM to the gauge. You should also be able to do this up through the 07 truck pcms. I'm not sure if HP Tuners or EFI can do it on the newer PCM's but Tunercat can.
I'm not sure what you're saying here. My s10 is a 98, and that is the vehicle I'm trying to wire. It already had a purple wire for fuel level sensor input.

I'm not sure what PCM I have, it is from the 2000 silverado and has blue and red connectors.
Old 09-19-2012, 07:06 PM
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My info was really for general swap info...

I kind of veered from the fact that you are using a 98 S10. You might have other options there... Just to be clear...are you using your 98 S10 tank...and the 98 S10 cluster?
Old 09-20-2012, 07:36 AM
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Yes 98 s10 tank and cluster.

It should work one way or another, I have already kept the level sensor and ground wires to the pcm. If that doesn't make it work, the other wires to the tank have been left alone.

On another note, it appears that the PCM will control the temperature guage as well. The 98 s10 2.2 only has one 2-wire sensor and both leads from that go to the PCM, same as the 2000 sierra. I guess I'll try it like that and see if it works.
Old 09-20-2012, 03:02 PM
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Default fuel tank

Old 09-20-2012, 03:05 PM
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Default 98 temp

Old 09-20-2012, 03:09 PM
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Originally Posted by 62n62
Thanks for posting this.

Okay, assuming the VCM is what I have been calling my PCM, I have the purple 1589 wire, the black and white 470 wire, and the dark green 1049 wire installed so I should be good there.
Old 09-20-2012, 03:11 PM
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Old 09-20-2012, 03:13 PM
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Originally Posted by 62n62
This one has me lost. Is the instrument cluster logic the PCM?
Old 09-21-2012, 07:50 AM
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Well I tested it last night. Fuel gauge works. Hope to get the temp gauge tested today.



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