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Saturn LS4 Swap Sleeper Project

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Old 02-29-2016, 08:27 PM
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Default Saturn LS4 Swap Sleeper Project

I have been working on this project for awhile now, so I figure it is time to make a thread for the project. As you know, 99% of all s-series engine swap ideas never come to fruition, but this is actually happening. I'm honestly not sure what possessed me to want to do such a crazy project, but a lot of people doubted me. I did get a lot of influence from seeing the LS4 fiero swap Fieroguru (LS1tech and fiero forums) did as somewhat of a direction for the swap.

Pictures and progress will follow.

Here are some basic specs of the build:

Vehicle: 2000 Saturn SL1 (super bare bones base model = light weight)
Engine: 5.3L LS4 from rear-ended 2006 Impala SS w/ ~100k miles
Cylinder Heads: Stock 243
Valvetrain: LS9, DoD delete, blue gm valve springs
Intake Manifold: Professional Products Typhoon
Throttle Body: 102mm
Exhaust: Block hugger headers, custom 2.25" bumper exit dual exhaust, 4 straight through glasspacks
Fuel System: Walbro 255, 3/8" factory line, vette fuel filter/regulator 58 psi, 38lb/hr injectors, PP fuel rails
Transmission: 5 speed manual
Clutch: SPEC Stage 3+

Last edited by Sean R; 12-01-2016 at 01:20 PM.
Old 02-29-2016, 08:27 PM
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Old 02-29-2016, 08:28 PM
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I can't believe how new this thing looks for having about 100k on it...
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Getting the serpentine belt ran. I probably could use another ribbed idler.

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Running the exhaust was pretty tricky on this car and running dual exhaust like I did is practically a miracle.

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Driver side pipe (must not have taken a picture of passenger side. oops)

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Showing how the exhaust goes under the oil pan (still more clearance than stock)

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The mufflers are tucked up under the bumper to hide the fact that it has a dual exhaust on it.

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Here it is with full exhaust, test wiring (some stuff needs to get hooked up yet...) It runs.

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Yes, the hood fits too!


Last edited by Sean R; 12-07-2016 at 11:59 PM.
Old 02-29-2016, 08:41 PM
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Awesome
Old 03-01-2016, 02:01 AM
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Sweet! Why? Never mind, just get that up and running,we gotta see just how much silly fun that will be!
Old 03-01-2016, 03:08 AM
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Pretty cool swap.
Old 03-01-2016, 09:59 AM
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That's a new one.

Sleeper status: EXPERT lol
Old 03-01-2016, 10:00 AM
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Excellent, can you say torque steer.....
Old 03-01-2016, 11:10 AM
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Originally Posted by stng_96
Excellent, can you say torque steer.....
Big time. Should be fun though.
Old 03-01-2016, 01:49 PM
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No need to worry about torque steer when the little 205s are up in smoke all the time!

Definitely need to see/hear some video of this thing running. I would never have thought you could stick an LS in the nose of one of those cars - and with the stock hood even!
Old 03-01-2016, 01:58 PM
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awesome , cant wait to see more .
Old 03-01-2016, 02:21 PM
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Just tell people it only has the single cam engine.
Old 03-01-2016, 06:57 PM
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Hahaha single cam! Thanks guys! I'll try to get a video of it running this weekend.
Old 03-01-2016, 09:29 PM
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How is it mounted in the car.
Old 03-02-2016, 12:16 AM
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This is kind of a work in progress picture, so it's not the cleanest or prettiest thing in the world and it's gotten some more bracing since.

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Old 03-02-2016, 12:28 AM
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Welcome to the "I've never seen one of those" club.
Old 03-02-2016, 01:07 AM
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Here's an old video of it running a few months ago.

https://www.youtube.com/watch?v=AQfn...ature=youtu.be
Old 03-02-2016, 04:58 PM
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I'd love to see you muffle the **** out of the exhaust so it is quiet as a mouse before you rip down the quarter and surprise, well, everyone.
Old 03-02-2016, 05:17 PM
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Looks like it will be fun and you're right, that looks good for those miles.
Old 03-02-2016, 06:51 PM
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Great job and welcome the LS4 Manual trans club!

I second the multiple muffler comment to make it sleeper quiet!


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