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SN95 5.3 TH400 3.27 build thread - 10.88/134.86 - NOW LQ9

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Old 10-22-2013, 06:26 PM
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Default SN95 5.3 TFS 216/220 cam, PTC, TH400 3.27 build thread

Getting kinda close so I figure nows a good time to start a thread.

Picked-up a 96 Stang off of Craigslist for $700.00. It was a V6 car and had a blown engine, but the body and paint were really nice.

Here's the plan:

Current engine 5/3/16 - '02 LQ9, apprx 100k miles, has the floating rods. Did not take heads off, just installed studs.

Stock K-member
Stock hood
4.6 mounts w/the UPR LS adapter plates (mistake to use the whole arrangement)
China studs
BTR dual springs
LS6 late LS6 cam
CTS-V oil pan

s475 83mm wheel t4 1.10
Twin scrolled
X/over = 2.5" off the manifolds to 2.25's 1/2 way, further reducing to 2.125 to the T4 plate
LS3 Camaro manifolds
3.5" DP
2 Tial 38's to screamer pipes
3.5" to dual 2.5" exhaust, 14" Maganflows
Cheapo 24x12x3 I/C
RPS BOV
-4 oil feed, -12 drain

Holley HP EFI
Holley 3 bar map
Holley meth system
Holley Dominator fuel pump, reg, filters, -8 feed -6 teflon return hoses
-10 Granatelli fuel pick-up
Stock tank
China fuel rails
Holley 83lb low imp. injectors
GM wires, BR7ES gapped to .022, any wider spark blows out.

Trans Spec th400
Trans Spec "Low stall" converter
8.8 w/3.27 31 spline and Ford Racing Trac lok
16" Toyo drag radial












With the UPR/4.6 mounts, here the truck pan:



Grease being used to check for hood clearance, and yes its tight:







F-body pan - nice ground clearance but its into the K too much:



Lets try a CTS-V pan - perfect!!!



Nice fit:



Another nice fit:



Not so much a nice fit - 4" DP just a touch too big, will go with a 3.5" for now:











Hot side done:




















Cut some of the ribs under the hood for clearance:



Did something here that may not have been needed after all - shaved the top of the alternator a bit. I used the smallest truck alternator that Autozone had a listing for:




Needed to make a cable bracket:



And with all that, the 5.3 clears the stock hood using all truck access and the stock K!!


Last edited by 69-chvl; 05-03-2016 at 01:38 PM. Reason: Update
Old 10-22-2013, 06:40 PM
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Some cold-side action:







With the pass-side fender off, I needed to remount whatever this module is for:









Decided to cut a slot in the foam and c-channel to allow for more airflow:





Old 10-22-2013, 06:52 PM
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Fuel system:

















Old 10-22-2013, 06:56 PM
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That looks damn good, I like that bodystyle and color. Thats going to fly, I wonder what it weighs?! Those have good factory suspension like the Fox bodies right? How long til startup?
Old 10-22-2013, 07:01 PM
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Decided to take the 8.8 to a guy and have 9" ends installed along with getting the axle tubes welded to the center section. He has a jig to make sure the axle tubes aren't out of whack, which they were here:



Straightend with a bottle jack and an I-beam:



9" ends welded on and some additional bracing welded on. About $500.00 for the braces top and bottom, straightening and welding. The guy lives close to the Poconos PA if you want his #:

Old 10-22-2013, 07:34 PM
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Originally Posted by Hank Peabody
That looks damn good, I like that bodystyle and color. Thats going to fly, I wonder what it weighs?! Those have good factory suspension like the Fox bodies right? How long til startup?

Not sure what it weighs, but I read somewhere that the V6 stang was like 3077 lbs. This has to weigh more than that now with 2 extra cylinders, a heavy azz turbo, I/C and pipes, 2 wastegates, etc.

Suspension is awefully close to the Foxs. Hope to have her started in a couple of weeks. Just waiting on the Holley system to show up.
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Old 10-22-2013, 07:36 PM
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you think those LS6 valve springs are going to work?
Old 10-22-2013, 08:15 PM
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Originally Posted by tonypaul
you think those LS6 valve springs are going to work?

probably not and they need to be changes. I bought them from Lingenfelter who had them labeled as LS9 springs. LS9 being a s/c'd motor, I figured they be good for my deal. We'll, turns out there LS6 springs. I feel a little misled. But hey, Demah says under 14psi use the stock "****", so I'll run them for a little.
Old 10-22-2013, 08:36 PM
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Looking good. What throttle cable are you using?
Old 10-22-2013, 08:45 PM
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Looks good man I'm curious to see those manifolds and ac. I have the same manifolds and would like to retain ac when I go turbo.
Old 10-22-2013, 08:48 PM
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i vote keep stock wheels and put some MT radials on it, extreme butt hurt for unsuspecting folks. Hell see if you can run a single tailpipe out to the stock location
Old 10-22-2013, 09:17 PM
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Love the build thus far. Mustangs are some of my favorite cars!!
The 5.3 heads have a rounded exhaust port while the LS3 heads have a 'D' shaped port, will this have any ill effects using the LS3 manifolds on 5.3 heads?
Old 10-22-2013, 09:21 PM
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Originally Posted by boostnut
Looking good. What throttle cable are you using?
Its the stock Ford cable, and I used a barrel end from Lokar to fit the stock TB. I was a bit of a PIA setting this up, but it beats getting under the dash to hook-up a aftermarket cable

Originally Posted by tired2valve
Looks good man I'm curious to see those manifolds and ac. I have the same manifolds and would like to retain ac when I go turbo.
Everything is pretty tight down there - I don't see a AC compressor fitting at all with these mani's flipped forward.

Originally Posted by WheelsUp84z
i vote keep stock wheels and put some MT radials on it, extreme butt hurt for unsuspecting folks. Hell see if you can run a single tailpipe out to the stock location
I was planning on keeping the stock wheels if possible. I can get 255/65/15's on a 7" wheel per MT, the 275/60/15 a 8" is recommended. Think the 275 will work on the 7" wheels?
Old 10-22-2013, 09:23 PM
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Originally Posted by BlackBetty99SS
Love the build thus far. Mustangs are some of my favorite cars!!
The 5.3 heads have a rounded exhaust port while the LS3 heads have a 'D' shaped port, will this have any ill effects using the LS3 manifolds on 5.3 heads?
The manifolds have round ports so I think were OK!
Old 10-22-2013, 09:25 PM
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Ok, wasn't sure about the manis themselves. That thing is going to b a beast when done. Deff subscribing!
Old 10-22-2013, 09:32 PM
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I was thinking about cutting the pass did a little bit and v bands. Idk I'll find out. If not I'd like to do a custom log style manifold
Old 10-22-2013, 11:24 PM
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Originally Posted by 69-chvl


I was planning on keeping the stock wheels if possible. I can get 255/65/15's on a 7" wheel per MT, the 275/60/15 a 8" is recommended. Think the 275 will work on the 7" wheels?
I run a 295/55/16 on stock rims, got a little bulge but hasnt interfered with anything thus far, you should be ok!

Old 10-23-2013, 05:24 AM
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Originally Posted by WheelsUp84z
I run a 295/55/16 on stock rims, got a little bulge but hasnt interfered with anything thus far, you should be ok!

Are they 7" wide wheels?
Old 10-31-2013, 04:52 PM
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Updates?
Old 10-31-2013, 07:54 PM
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Waiting on the Holley EFI and water inj setup to arrive. I have to make sure the engine runs before proceeding!!

Among the many things still to do, I need to remount the factory power steering cooler which involves extending the hoses. Once that's done and the power steering system filled with fluid, I can start her up.


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