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RHS build for TT 1K Midengined Kit Car

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Old 12-07-2015, 08:22 PM
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I took the heads to 2 shops and asked to have them machined. But the machining required a profile to miss the Intake Ports and the Rocker cover bolt lugs. There are cut reliefs in the new Rocker mounting brackets to miss them. So its not a straight forward one direction cut, it needed a CNC profile. Both shops where not interested in the risk involved if they scrapped a head....
So it was do it youself time again...

Made a 6 Degree Mounting plate for the heads so the Rocker mounts where now flat..



Drill and tap the plate for some head bolts




and check the mounts are now Flat...

Old 12-07-2015, 08:26 PM
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Machined down 14mm first, removed check the rocker heights again just to be sure...



Then down to roughly 17.1mm total while missing the Intake port and the rocker Cover lugs.....

All heights now good and the sweep of the rocker though my max lift of 0.730" is in the middle of the valves stems.... Lovly..



Last edited by lm1clive; 12-07-2015 at 11:07 PM.
Old 12-08-2015, 01:28 PM
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Very impressive that you did that yourself.
Old 12-09-2015, 07:20 AM
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Originally Posted by The Alchemist
Very impressive that you did that yourself.
I agree, very impressive! Bob
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Old 12-10-2015, 12:03 PM
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Originally Posted by The Alchemist
Very impressive that you did that yourself.
It would be impressive for a normal person but our Clive isn't normal! I mean, what normal person takes a perfectly adequate car (ultima GTR) and decides it just not good enough so builds his own at the same time engineering everything he can to make it better all by himself?

Or what about the guy that builds a replica of famous racing car that will actually be better, and probably faster, than the original? That's not normal.

This little bit of head work should be a walk in the park for our old Clive!

(This is by no means a dig Clive, just a sarcastic big thumbs up mate!!! )
Old 12-10-2015, 12:10 PM
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Clive, as you can't link people to other threads on here, have you seen this monstrosity built by Steve Morris?:

https://ls1tech.com/forums/forced-in...-pump-gas.html

I think if you built engines this would be you base package! Lol
Old 12-11-2015, 10:34 AM
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That's just so long an engine you would have to build the car around the motor.... Lovely work but so far out there, makes sense it was Funded by Dubai, and WTF is it with building a Hyper car with stupid Jet engine back end... never going to taken seriously...... But yes SM engines seems that guy knows whats he's doing Gold Star for engineering...

PS anybody know what gearbox is in that thing ??
Old 12-11-2015, 11:35 AM
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Interesting the engine seems to be based around the LS platform.

Certainly the exhaust manifold ports/bolt spacing are LS.
Old 03-29-2016, 07:53 PM
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Well engine is coming along, been a while since I had time to work on it the 962 is taking all of my time recently. I have booked up to go to a show in town with both cars so have prioritized to get my engine in the frame for the show (Any excuse really) Motor plate is now done, it mounts the ancillaries, the timing chain cover, Cam sensor locator, water pump hose adapter and Semi Stressed engine mount. Love it when an Idea look this good..

Oh and my Delivery from Full Race just arrived... Happy Days...

















Last edited by lm1clive; 04-03-2016 at 08:12 AM.
Old 03-29-2016, 08:06 PM
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Went with the 64.5mm trim with the 80mm exh wheel, should be plenty for what I need.
Old 03-30-2016, 05:44 AM
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Just amazing.
Old 03-30-2016, 07:03 AM
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That's some sexy CNC work !!!
Old 04-01-2016, 04:35 PM
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First time I've seen the thread Clive! Everything looks mint!

Keep it up mate!
Old 04-02-2016, 12:15 AM
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Un real..
Old 04-03-2016, 07:42 AM
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OK time for the first fit of the motor Assembly. Its going to be tight, but the CAD sim say it should just lift up and drop in....





Rear end Gearbox and suspension off with 4 bolts..





Bolt engine to Gearbox...





Get ready to lift up front of the assembly to miss the chassis Tri bars..











and its in :-)
Old 04-03-2016, 07:53 AM
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Next bolt up my extension pates and make the final steel mounting points to the chassis...





New Tube from the bottom to Top Tri bar....





Make up some tabs to weld to the bar...





Replicate on the other side





Weld up as much as I can, then remove the slings and shes self supporting for the first time


Old 04-03-2016, 08:01 AM
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Lots of rear Vision.... without the Hi Ram maybe





Now where to put the Turbos is the big question.... and these Borgs ant small....
Old 04-03-2016, 10:42 AM
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Dude... wow, just wow

Looks amazing
Old 04-03-2016, 11:39 AM
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Is that a large void in the side cowls, or is that for radiators etc ? Maybe locate turbos there ?

As for rear visibility....stick a normal rear view mirror, except via a rear view camera. You can get them with screens that basically replicate an interior mirror.

Definitely is looking superb though !
Old 04-03-2016, 12:17 PM
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There are vents and allot of air flow into the end of the side pods just in-front of the rear wheels yes. I have that area all to play with as the Water Rad and AC rad are at the front, so I do have some options as far as packaging goes. I would prefer to put the turbos low down to keep the weight low as possible (also as I have a scavenge pump for the turbos), but heat management seems to be more Important, so one option is to have the turbos closer to the top of the body and have the Intercoolers below them in the direct air flow, then vents above the turbos to stop any rising heat from building up.

Here's the turbo just for scale...


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