Forced Induction Superchargers | Turbochargers | Intercoolers

GT500 M122 on a cathedral head build in a Grand Prix 2+2

Old 09-13-2015, 08:17 PM
  #1  
Teching In
Thread Starter
 
Gutless's Avatar
 
Join Date: May 2013
Posts: 42
Likes: 0
Received 1 Like on 1 Post
Default GT500 M122 on a cathedral head build in a Grand Prix 2+2

This project started because I was going to design & fab a cathedral blower intake. Was planning to take an independent study mastercam machining class for my engineering degree this fall. Due to bureaucracy that class got cut so I ended up with 2/3rds the parts so I am proceeding anyways.

So anyways!

I have a RWD l67 swapped 4th gen firebird. There is a TON of m90 blowers for sale for under $100 and thought it would be real cool to splice a Thunderbird supercoupe m90 on the front and 3800 m90 on the back to make an m180 of sorts. All the money is in LS stuff now so thought there would be a market for some blower splice kits and a nice manifold.

Scrapped that idea when I found a really low mile GT500 M122 a few hours away and picked that up instead. Also bought a 99-00 6.0, a 5.3 for some jigging, and other miscellaneous parts.

6.0 in my rainier

Name:  CAM00922_zpsbgnb7hwn.jpg
Views: 7315
Size:  192.7 KB

Took the heads off to make sure it was nice and since I am changing heads.
Name:  CAM00929_zpsujubijw8.jpg
Views: 7114
Size:  205.5 KB

Other stack of junk


And then I found a magnacharger LIM pair so I bought that.
Name:  CAM01193_zpsgw0xdvji.jpg
Views: 10306
Size:  197.4 KB

Running the stock GT500 tb actuated by GM stepper and TPS.


Got some space to make up

Name:  CAM01195_zpshgysfpvu.jpg
Views: 7281
Size:  190.3 KB

Current plan is to build an adapter plate between the maggie intake and blower, adapt the factory GM DBW controls to the ford TB, and solve the drive system problems. I don't have a car for this yet. I'm thinking c4 vette right now though backed with a T56.

More to follow in the coming months.

Last edited by Gutless; 11-28-2015 at 08:08 PM.
Old 09-14-2015, 07:50 AM
  #2  
SSZ
TECH Fanatic
 
SSZ's Avatar
 
Join Date: Aug 2005
Posts: 1,004
Likes: 0
Received 0 Likes on 0 Posts

Default

Cool build.
C4...get a later one with a ZF 6 speed and you should be fine.
Old 09-14-2015, 09:53 AM
  #3  
Staging Lane
iTrader: (3)
 
2000GTP's Avatar
 
Join Date: Apr 2005
Posts: 79
Likes: 0
Received 0 Likes on 0 Posts

Default

Neat build, I am definitely curious to see what car you stuff it in. I was heavily interested in stuffing a maggie in my f-body, but just couldn't come to the compromise of hacking up the cowl. The sound of those when you get on the pedal though is unmatched IMO.
Old 09-14-2015, 10:08 AM
  #4  
TECH Junkie
iTrader: (28)
 
gnx7's Avatar
 
Join Date: Nov 2002
Location: San Francisco, CA
Posts: 3,451
Received 147 Likes on 95 Posts

Default

Stay well away from a ZF 6speed. Hard to find parts and $$$ repairs.

'98-02 T56 or spring for a new T56 Magnum if you can afford it.
Old 09-14-2015, 10:11 AM
  #5  
TECH Junkie
iTrader: (6)
 
MonmouthCtyLS7's Avatar
 
Join Date: Jan 2005
Location: Rotonda West Florida
Posts: 3,955
Received 30 Likes on 27 Posts

Thumbs up

Cool Build!
Old 09-14-2015, 09:14 PM
  #6  
Teching In
Thread Starter
 
Gutless's Avatar
 
Join Date: May 2013
Posts: 42
Likes: 0
Received 1 Like on 1 Post
Default

The only problem with the ZF is I end up in nomans land with flywheels and clutches. A zf would be awesome but parts like mentioned are tough. Part of me is thinking LT1 t56 since I already have the long crank.

Big reason I am wanting a C4 is I want something that can stop and turn for under 5,000. Plus C4's are worth stupid money for what they are really. Any other RWD IRS 80's car is 1-2 grand (944 porche, FC) but I cant find a semi decent C4 for under 5 around here, and they are all autos.

Today's progress-

Spent 3 hours doing tooling for the 8 rib truck ballancer. Didn't have a live center that fit the hole in the truck pulley so I had to build a larger center cone. Ground a HSS 40 degree tool to add onto the AC belt. The idea is to move the AC pump to the front drive set and run an 8 rib belt off the AC side of the truck ballancer.

Got it in
Name:  CAM01199_zpsypkpr58i.jpg
Views: 7146
Size:  163.1 KB
Here goes nothing!
Name:  CAM01200_zpssqcoyr9f.jpg
Views: 7180
Size:  197.4 KB
Not bad!
Name:  CAM01201_zps691q8uhk.jpg
Views: 7368
Size:  132.3 KB

This weekend's task if I get ambitious is to start dimensioning out the adapter plate.
Old 09-14-2015, 09:55 PM
  #7  
TECH Fanatic
 
slocaddy's Avatar
 
Join Date: Jan 2010
Location: sarasota fl
Posts: 1,074
Received 17 Likes on 15 Posts

Default

Very cool idea with the balancer
Old 09-17-2015, 12:35 PM
  #8  
TECH Resident
iTrader: (2)
 
ryanleiker's Avatar
 
Join Date: Jun 2013
Location: Wichita, KS
Posts: 755
Likes: 0
Received 0 Likes on 0 Posts
Default

I know it would have cost you more, but you may have wanted to try that same modification with a corvette balancer, as it moves everything back closer to the engine by, I think, about 1.5".
Old 09-18-2015, 08:10 AM
  #9  
SSZ
TECH Fanatic
 
SSZ's Avatar
 
Join Date: Aug 2005
Posts: 1,004
Likes: 0
Received 0 Likes on 0 Posts

Default

Sorry guys. I didnt consider the cost of repairs or part accessibility which is definitely considerable.
My bad.
The ones i have seen never really broke so....
Sorry for the mislead. It wasnt intended.
My experience with them on early modified Zr1s was positive for the most part. Hence why i posted.
Old 09-19-2015, 10:13 PM
  #10  
Teching In
Thread Starter
 
Gutless's Avatar
 
Join Date: May 2013
Posts: 42
Likes: 0
Received 1 Like on 1 Post
Default

Problem with the vette balancer is that it might almost be too close and not give me the room between the water pump and block to get the belt around the water pump pulley and snout.

Today's progress

Menards only had 6 M8X30 countersunk cap screws so I gotta get 4 more but I did countersink my valley cover bolts
Name:  CAM01203_zpsp0ehytc1.jpg
Views: 6963
Size:  182.0 KB

Getting the old pulley off was a bitch and a half. Tried the 3 jaw at home and it started bending the flange. Went to college and stuck the big 2 jaw in the vice and reefed on it. Bent the thing worse. Found a piece of scrap aluminum and cut 1/3rd out of it to use as a force spreader. Reefed on it again and bent it more. Heated the shaft up to 400 degrees and sprayed some oil on it, put a breaker bar on and bent the pulley more. Admitted I needed a 360 degree ring so I bent a piece of aluminum on my knee and stitched the ring together with some 1/4x20 cap screws. Put the whole ring on and and reefed on it again and it finally came off. Better than spending the $150 on the purchased ones. Yeah I screwed the pulley up but I gotta build my own anyways.
Name:  CAM01204_zpsm2ujh3jz.jpg
Views: 6979
Size:  180.0 KB

And I cut my 3/8 thick adapter plate. Id like 1/2" but 3/8" should do. Havn't decided if I am manually machining the plate or doing it in the Haas.
Name:  CAM01205_zpsutokjtxx.jpg
Views: 7617
Size:  162.1 KB

Pulley solution is going to be me buying another full modular setup for my m90 firebird. Ive got a 2.8" and want to step to a 2.6". That way I get a spare hub to push onto the big m122 and a 2.6" for the fbird. Top top- M90's and m122's both have a .780 diam pulley drive shaft. From there I'll just build my own upper pulley with the correct drive offset.
Old 09-23-2015, 08:51 PM
  #11  
TECH Apprentice
iTrader: (7)
 
Kory 88Iroc Lt1's Avatar
 
Join Date: Apr 2005
Location: New Berlin Wi
Posts: 309
Likes: 0
Received 0 Likes on 0 Posts

Default

Neat build! in for results.
Kory
Old 10-25-2015, 08:07 PM
  #12  
Teching In
Thread Starter
 
Gutless's Avatar
 
Join Date: May 2013
Posts: 42
Likes: 0
Received 1 Like on 1 Post
Default

Made some chips today
Name:  CAM01253_zpsrnnjca1h.jpg
Views: 6837
Size:  196.9 KB
Name:  CAM01254_zpsadzrpzl2.jpg
Views: 6894
Size:  190.5 KB
Name:  CAM01255_zpszhm3aqfe.jpg
Views: 7213
Size:  144.3 KB
Name:  CAM01256_zpswctyt4hy.jpg
Views: 7162
Size:  139.6 KB

Intake, adapter plate, blower sandwich
Name:  CAM01257_zps3la7quna.jpg
Views: 7143
Size:  144.3 KB

Need some more bolts and the holes drilled from the intake tapped into the adapter plate.
Name:  CAM01258_zpsydfutb4x.jpg
Views: 7245
Size:  144.5 KB
Name:  CAM01259_zpspntw8kbh.jpg
Views: 8193
Size:  149.8 KB
Old 11-23-2015, 09:28 PM
  #13  
Teching In
Thread Starter
 
Gutless's Avatar
 
Join Date: May 2013
Posts: 42
Likes: 0
Received 1 Like on 1 Post
Default

More small progress-
Chopped up the factory pulley, bored it out to fit on the modular hub and drilled some holes. Should be sufficient for mockup until I make my own pulley.
Name:  CAM01317_zpspgdmdlrw.jpg
Views: 7162
Size:  163.0 KB
Name:  CAM01318_zpszlu0fv8o.jpg
Views: 7146
Size:  203.6 KB

And I made my own "Filthy Ferret" copy of the dirty dingo idler relocation bracket.
Name:  CAM01319_zpsbhfcxwiw.jpg
Views: 6872
Size:  220.6 KB
Name:  CAM01320_zpsoeidzyzt.jpg
Views: 6983
Size:  197.0 KB
Old 11-24-2015, 01:39 AM
  #14  
8 Second Truck Club
iTrader: (32)
 
Blown06's Avatar
 
Join Date: Apr 2006
Posts: 5,181
Likes: 0
Received 8 Likes on 8 Posts

Default

What brand/model is your vertical mill?
Old 11-24-2015, 07:06 AM
  #15  
SSZ
TECH Fanatic
 
SSZ's Avatar
 
Join Date: Aug 2005
Posts: 1,004
Likes: 0
Received 0 Likes on 0 Posts

Default

I would have liked to see those two blowers mounted together. Sounded really interesting. Cool project for sure. In for updates
Old 11-28-2015, 08:18 PM
  #16  
Teching In
Thread Starter
 
Gutless's Avatar
 
Join Date: May 2013
Posts: 42
Likes: 0
Received 1 Like on 1 Post
Default

Mill is a South Bend 1028. Almost brand new. It's not mine but I totally wish it was. Pnuematic tool change, power Z axis, 3hp.

Motor was going to go into a C4 vette. An 86 2+2 came up for sale a few hours away. I like and have a history with G bodies so it was an easy decision. Kinda aero so it will be kinda okay with my road race goal with it. Car is rock solid and needs a little dent repair. Blew the engine in 97 and been sitting since. Mice got in the interior so it needs some work. G body #4 for me. Yikes!

Again, the 5.3 rainier kicks ***. Towed the car like it wasn't even there. 200K in MN and it still has rockers. Never could say that about a 99-06 GM pickup.
Name:  CAM01329_zpslu8a1r72.jpg
Views: 6962
Size:  162.1 KB
Name:  CAM01328_zps6gxlhpxw.jpg
Views: 7090
Size:  138.6 KB

In other news, the engine is getting closer. The blower pulley kinda lines up. Still need to get the idler and tensioner done for the blower belt.
Name:  CAM01322_zpsjzcfbilt.jpg
Views: 7972
Size:  214.1 KB
Old 11-29-2015, 10:20 PM
  #17  
TECH Senior Member
iTrader: (39)
 
LilJayV10's Avatar
 
Join Date: Apr 2007
Location: Evansville,IN
Posts: 9,296
Received 857 Likes on 610 Posts

Default

Very cool build. Love the fab work.
Old 11-30-2015, 06:56 AM
  #18  
9 Second Club
iTrader: (19)
 
RedRocketZ28's Avatar
 
Join Date: Jan 2005
Location: Madrid, IA
Posts: 2,106
Likes: 0
Received 3 Likes on 3 Posts

Default

Cool project. On another note, I love my 5.3 Rainier as well.
Old 12-02-2015, 01:42 AM
  #19  
TECH Senior Member
iTrader: (127)
 
NemeSS's Avatar
 
Join Date: Sep 2005
Location: Houston,TX
Posts: 6,886
Received 7 Likes on 7 Posts

Default

Awesome build.
Pm sent
Old 12-02-2015, 03:47 AM
  #20  
Launching!
iTrader: (1)
 
MrPotatoeHead's Avatar
 
Join Date: Oct 2008
Location: Worth, IL
Posts: 202
Likes: 0
Received 2 Likes on 2 Posts

Default

Want to make me a filthy ferret bracket? lol

Thread Tools
Search this Thread
Quick Reply: GT500 M122 on a cathedral head build in a Grand Prix 2+2



All times are GMT -5. The time now is 04:56 AM.