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02 yukon 5.3 flex Vin "z" no fuel pressure.

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Old 05-16-2016, 06:26 PM
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Default 02 yukon 5.3 flex Vin "z" no fuel pressure.

Hello gents, I have a problem that I simply cannot figure out.
Here's my setup. 2002 gmc yukon xl 5.3 liter flex fuel vin code "z".

The problem is I'm only getting 48 lbs of fuel pressure at the test port. Key on engine off. When running I show 42lbs. By unplugging the fuel regulator, the pressure Climbs to around 47lbs. To my understanding the fuel pressure needs to be around 55-60. The motor runs terribly if you can imagine.

Here's what I replaced so far trying to identify the problem.
Swapped out fuel pumps, (total of 4 times, using different brands) replaced plug on harness, new fuel filter on frame, replaced regulator, checked fuse, changed relays, and have even reground the plug itself to the frame. To all of which yields the same results. 42lbs pressure. Getting 12.4 volts to the gray wire on plug.
What am I missing? This is a headache and my only vehicle! Please help!
Old 05-17-2016, 06:56 AM
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I was always under the impression that the earlier flex fuel regulators were set up to only run 48 PSI..
Old 05-17-2016, 12:16 PM
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Even if that's correct, after googling I did find some specs that said 48-55 psi for the flex, I'm stI'll only getting 42lbs. Not near enough.
Old 05-17-2016, 02:11 PM
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So unplug the regulator and run it at 47-48 PSI like you said it did...
Old 05-19-2016, 11:54 AM
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47lbs is not enough fuel pressure for operation.
Old 05-19-2016, 12:16 PM
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The early flex regulators were set for 48-54 PSI. If you're running 47 PSI, then you are only 2% off from 48 PSI, which is within the trim ranges for the stock ECU, so it would correct it from there.
Old 05-19-2016, 11:36 PM
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Its starving for something. If you give it any kind of throttle it will spit and sputter and die. Maybe it's a injector problem?
Old 05-19-2016, 11:59 PM
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If you really think its fuel pressure, swap in a non-flex 55-58 PSI regulator.

It sounds to me like you noticed the fuel pressure was low and decided to blame all of your problems on it, and then began replacing parts to fix it, while completely ignoring the actual problem.
Old 05-20-2016, 12:04 AM
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What about the fuel filter?
Old 05-20-2016, 12:11 PM
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Originally Posted by 1FastBrick
What about the fuel filter?
His original post says he changed it.



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