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Alternator for the 4th time. Help!

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Old 02-17-2007, 08:37 AM
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Default Alternator for the 4th time. Help!

Ok. My 99 WS6 has torn through 3 alternators. It just chews through the bearings. My OE died at like 126k. I bought a AutoZone reman. 2 weeks later, bearings are gone. Got another one under lifetime warrenty. Bearings were blown as soon as I turned the car on. So I got pissed and bought a BOSS HO 160(amp?) alternator. It has worked for 2 months. Now the bearings in it are shot.

What would cause a LS1 to chew through alternator bearings. Because I have replaced everything ( idler, tensioner and pully, belt, water pump ) so I don't know what is going on. Please help!
Old 02-17-2007, 07:05 PM
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something must be mis-aligned, causing stress on those bearings...the belt could also possibly be too tight???? havent heard of that but i guess its possible...
Old 02-17-2007, 07:08 PM
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Originally Posted by spy2520
something must be mis-aligned, causing stress on those bearings...the belt could also possibly be too tight???? havent heard of that but i guess its possible...
something is wrong....I bet mis-alignment.
Old 02-17-2007, 07:58 PM
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So how excatly do i go about fixing misalignment? :\ I'm not really to keen on how to fix all the stuff on the front of the engine.
Old 02-17-2007, 08:09 PM
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from what i have seen, if you examine the belt for any abnormal wear patterns, inside edge wearing down more than the outside, wear on one side of ribs, just look at the belt for a while and see if it looks like that could be the problem...
Old 02-17-2007, 08:10 PM
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I'll have to rip the stupid thing apart tomorrow and clean out everything. and reinstall it and see what happens.
Old 02-17-2007, 10:11 PM
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switch cars with me
Old 02-17-2007, 10:39 PM
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Originally Posted by sp00rkz
Ok. My 99 WS6 has torn through 3 alternators. It just chews through the bearings. My OE died at like 126k. I bought a AutoZone reman. 2 weeks later, bearings are gone. Got another one under lifetime warrenty. Bearings were blown as soon as I turned the car on. So I got pissed and bought a BOSS HO 160(amp?) alternator. It has worked for 2 months. Now the bearings in it are shot.
I have no idea what the quality level is on the "BOSS HO" alternators so I can't comment there. I have no experiance with them.

But in my experiance with Autozone alternators, they are crap. So there might not be anything wrong at all with your pulley system, you might just be getting **** alternators. You said the first one died at 126K. Nice long life,... what failed on it? Was it bearings, or did it just stop charging? If it wasn't a bearing failure on that one, then it seems very odd that suddenly something would just happen to go wrong with the pulley system right when you change the alternator. Leading me to one of two possilities....

1) Replacement alternators so far have been crap.

2) You somehow damaged or shifted the alternator bracket when removing/replacing the stock unit and have caused a mis-alignment condition.

In any event, I always get rebuilds directly from GM. These will be as good as your stock unit was. They've always lasted me at least as long as the originals did.
Old 02-18-2007, 09:19 AM
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Hm. Yeah the bearings went out on the first one. I'm thinking about just going to get one. But the BOSS has a 1 year warrenty, I at least want to try that. But, I didn't think I damaged the bracket. It's brand new. It might have shifted, which is what I am going to try and fix today.
Old 02-18-2007, 11:05 AM
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Originally Posted by sp00rkz
But, I didn't think I damaged the bracket. It's brand new. It might have shifted, which is what I am going to try and fix today.
Question: What made you change the bracket? It's not a wear item, so what happened that it required replacement? Maybe that might answer the bigger question here.....
Old 02-18-2007, 11:50 AM
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Well, I read a TSB about squeeking on the front of the engine involving the belts, idler and the alternator bracket. The old one was fine, but I had already replaced the alternator ( the boss ), idler and the tensioner and h20 pump. I was out of ideas and figured it couldn't hurt. I put the new bracket on and the squeeking went away until now. That was like a month ago.
Old 02-18-2007, 12:17 PM
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Originally Posted by sp00rkz
Well, I read a TSB about squeeking on the front of the engine involving the belts, idler and the alternator bracket. The old one was fine, but I had already replaced the alternator ( the boss ), idler and the tensioner and h20 pump. I was out of ideas and figured it couldn't hurt. I put the new bracket on and the squeeking went away until now. That was like a month ago.
I thought that TSB was only for the '98 cars? I didn't know '99 was effected as well.
Old 02-18-2007, 02:50 PM
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I thought it was for 99's as well? Hm. Lol, let me check into it
Old 02-18-2007, 03:03 PM
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Originally Posted by sp00rkz
I thought it was for 99's as well? Hm. Lol, let me check into it
Yeah you're right, actually it was '98, '99, and some of the '00s according to the TSB (I just looked it up).

My mistake.
Old 02-18-2007, 04:14 PM
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Don't buy alternators from auto parts stores unless they are new and GM Factory replacement.
Old 02-18-2007, 05:13 PM
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Yeah, Autoshit sucks. I bought mine from an online store. One of our sponsers I beleive. Well, i played with it today and i think i fixed it. I just moved loosened the alternator bolts and pushed the alternator up and retightened it and it seems to be working/not sqeeking for now. I wonder why that worked.




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