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File Fitting rings?

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Old 06-03-2010, 06:09 PM
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Default File Fitting rings?

I am new to doing this but I want to do it myself without taking it to a shop, otherwise I will never learn..

I have a set of pistons that are 3.902 bore and use 1.5 1.5 3mm rings,
I plan to use a supercharger on this setup for the ls1.

according to the manufacturer of the pistons ring gap should be .003-.007" due to the boost being added.

I am ordering a set of piston rings that are 3.905" would these be good ones to start with or should I go up to a 3.910" rings and file down? Id like to end up with .005" gap as then I would be right in the middle of what the company specs.

does this sound right or am I missing? please help me before I order the wrong parts and as said before I want to do this myself.. gotta figure it out sometime..
Old 06-03-2010, 06:10 PM
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I also believe the piston walls will be honed to 3.905" if it matters to know that..

I believe that since the bore will be 3.905-3.906" depending on the machine shops accuracy, the piston rings I decided with 3.905" will work well. I can then put them in the bore and spec them with a feeler gauge and file till I have the proper gap needed for the boosted setup. and then the bore will be within spec of the piston manufacturer which is .0025- .0065 for boosted motors.

does this sound correct to everyone?

Last edited by sinful7; 06-03-2010 at 06:16 PM.
Old 06-03-2010, 09:50 PM
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Originally Posted by sinful7
I also believe the piston walls will be honed to 3.905" if it matters to know that..

I believe that since the bore will be 3.905-3.906" depending on the machine shops accuracy, the piston rings I decided with 3.905" will work well. I can then put them in the bore and spec them with a feeler gauge and file till I have the proper gap needed for the boosted setup. and then the bore will be within spec of the piston manufacturer which is .0025- .0065 for boosted motors.

does this sound correct to everyone?
You need to go back over those vendor recomendations because you failed to read that those gaps are for every inch of bore. For instance take the
.0065 times a 4" bore would be a .026 gap. If you are going to do this yourself you will need a quality filing kit (summit sells a nice one) that will square the ring in the bore for measuring and file the rings squarely.




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