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vacuum leak on nick williams 102 tb

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Old 03-09-2013, 09:28 PM
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Default vacuum leak on nick williams 102 tb

I have been hunting down vacuum leaks forever now it seems and finally decided to do a turbo test a friend of mine did on his mazda speed.

So I took a 3" pvc cap and put a tire schrader valve through the top of it so I could pressurize the intake and look for leaks. I found at 3 psi (using a vacuum/pressure gauge to watch the pressure) the throttle blade was leaking out the side.

I can't imagine that this is how its supposed to be because that would be un-metered air getting sucked in during vacuum situations.

My hope is that someone else has seen this and can confirm one way or another.
Old 03-10-2013, 10:52 AM
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Going to get a video posted of the problem area sometime tonight. Is this an acceptable leak and that is why no one is replying? I wouldn't think that any unmetered air would be acceptable but wouldn't be the first nor last time I am wrong
Old 03-10-2013, 09:54 PM
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Here is a video showing 3psi of pressure and the nick williams throttle body leaking from blade control.
Old 03-10-2013, 11:00 PM
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Wow!!!
That's a leak period.
I would think....
Old 03-10-2013, 11:18 PM
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some crazy vacumm leak?
Old 03-11-2013, 11:19 AM
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I would call NW and explain the situation. Get your answer straight from the source.
Old 03-11-2013, 01:37 PM
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Originally Posted by EricYJ-TA
I would call NW and explain the situation. Get your answer straight from the source.
I found him as a sponsor on here and have sent him a message so waiting to hear back from him.

Thank you all for your posts!
Old 03-11-2013, 01:53 PM
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It is actually a very small leak. There is less than .0005" clearance around the bearing and shaft. What you are seeing is coming from that and what air can get past the seals on the bearing.

I can assure you that this isn't the cause of any issue you may be having.

Nick
Old 03-11-2013, 02:21 PM
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Originally Posted by Nick Williams
It is actually a very small leak. There is less than .0005" clearance around the bearing and shaft. What you are seeing is coming from that and what air can get past the seals on the bearing.

I can assure you that this isn't the cause of any issue you may be having.

Nick
This leak seems to be much more than a small leak as you can see in the video. The bubbling starts with just under a lb of pressure and is very rapid. I know this may not be the absolute best way to test this but its the best I can do atm.

I have less than 1000 miles use on this throttle body (just wanted to throw this in because I have had it for 2 years, car doesn't get driven much). You may be right and there may be more to the puzzle but I would like to solve this one if I can.

If you think its at all possible that I have a defective unit I would at least like to try to work something out where I could get it functioning without leaks.
Old 03-11-2013, 02:30 PM
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There is nothing wrong with it. A small leak will appear to be large testing it that way. It isn't the cause of any problem you are having.
Old 03-12-2013, 03:59 AM
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ive got a NW 92MM and it does the same thing leaks at the throttle shaft on the outside i think its unacceptable IMO the stock one dosent leak i had a EVAP smoke machine to test mine out
Old 03-12-2013, 05:51 AM
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They all leak there. Not a problem.
Old 03-12-2013, 08:54 AM
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Originally Posted by twolow02fransen
ive got a NW 92MM and it does the same thing leaks at the throttle shaft on the outside i think its unacceptable IMO the stock one dosent leak i had a EVAP smoke machine to test mine out
Very useful info, thank you for that. I was wondering if anyone had the smoke test performed. I am going to try out the fast 92 big mouth and compare.

Last edited by gokussx4; 03-12-2013 at 08:55 AM. Reason: Misread the post
Old 03-12-2013, 09:22 AM
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Originally Posted by Brennen's01SS
They all leak there. Not a problem.
Why is it not a problem to have an umetered leak? Apparently not all do as twolow02fransen has pointed out with a smoke test.

Originally Posted by twolow02fransen
ive got a NW 92MM and it does the same thing leaks at the throttle shaft on the outside i think its unacceptable IMO the stock one dosent leak i had a EVAP smoke machine to test mine out
Old 03-12-2013, 06:27 PM
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put a O ring on that shaft?
Old 03-12-2013, 09:29 PM
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Hold on guys, 3 psi of vacuum is equivalent to a map reading of 0.75 bar. Your test is not realistic IMO.
Old 03-12-2013, 10:05 PM
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Originally Posted by therabidweasel
Hold on guys, 3 psi of vacuum is equivalent to a map reading of 0.75 bar. Your test is not realistic IMO.
This is 3psi of air, about half of a common supercharger setup. So the equivalent in vacuum may be off here but the point is that it started leaking with +-1 psi. I just took it to 3 so I could watch it leak down.
Old 03-13-2013, 03:12 AM
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Originally Posted by gokussx4
Very useful info, thank you for that. I was wondering if anyone had the smoke test performed. I am going to try out the fast 92 big mouth and compare.
i should have taken a video but it leaks pretty darn good i was kinda surprised to be honest
Old 03-13-2013, 05:53 AM
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Originally Posted by gokussx4
This is 3psi of air, about half of a common supercharger setup. So the equivalent in vacuum may be off here but the point is that it started leaking with +-1 psi. I just took it to 3 so I could watch it leak down.
I assumed you were na. Point is the pressure difference. The sign of that pressure difference is irrelevant unless we are talking about something like a check valve.

if you are FI go ahead and tell us how many hundred CFM your charger pushes and take the reciprocal snd that will be the percentage of a "leak" you have ther. That assumies its about 0.01cfm leak rate.

My point is youre overestimating the leak if NA or youre worried about a meaningless ~0.2% leak if FI. Its like being pissed at the charcoal canister for wasting your fuel.
Old 03-14-2013, 02:53 PM
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Originally Posted by therabidweasel
I assumed you were na. Point is the pressure difference. The sign of that pressure difference is irrelevant unless we are talking about something like a check valve.

if you are FI go ahead and tell us how many hundred CFM your charger pushes and take the reciprocal snd that will be the percentage of a "leak" you have ther. That assumies its about 0.01cfm leak rate.

My point is youre overestimating the leak if NA or youre worried about a meaningless ~0.2% leak if FI. Its like being pissed at the charcoal canister for wasting your fuel.
I am NA, the point I was making that its a legit leak test to perform because there are applications like that.

How can you say the leak is that much? If the test method I have used does not provide conclusive results (soap bubbling) then you can't assume a certain amount of leak. How do you know that the problem isn't a busted seal in the bearings? I would imagine that since there is a o-ring seal in the assembly of the shaft and bearings that the point of the o-ring is to seal it up.


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