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Dropped a piston, damage assesment

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Old 07-22-2007, 08:34 PM
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Default Dropped a piston, damage assesment

I was removing my pistons from the engine block, this one fell to the ground. It got this little ding on the edge, it didn't really lose any material, it just pushed it down. There is a small bulge where it was pushed down. I doubt that the bulge would contact the cylinder wall, it might be close though.

What to do? I'd hate to have to buy a whole new set of pistons because of this.

The piston is a Ross blower piston. Too bad the shadow concealed the side details.

Old 07-22-2007, 08:35 PM
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No way would I run that. Contact Ross about replacing a single piston, most manufacturers will sell them individually.

Maybe if that was in the middle of the piston, then I wouldnt worry about it. Being on the edge like that...

Last edited by Mike94ZLT1; 07-22-2007 at 09:22 PM.
Old 07-22-2007, 08:41 PM
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Throw it away.
Old 07-22-2007, 08:41 PM
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Originally Posted by Mike94ZLT1
No way would I run that. Contact Ross about replacing a single piston, most manufacturers will sell them individually.
Better safe then sorry
Old 07-22-2007, 08:42 PM
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I have seen engine damage that was less damage than that. It is a catastrophe piston if you ask me.
Old 07-22-2007, 08:54 PM
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Yikes. The piston was machined to bring it down to 9:1 compression. I could probably get a new piston, I'm guessing the machine work would be somewhat hard to duplicate. The shop that did this originally is long gone.
Old 07-22-2007, 09:06 PM
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That's gotta hurt.
Old 07-22-2007, 09:59 PM
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I was thinking how does an engine drop a piston? Then I clicked and noticed you physically dropped it on the ground. DOH!
Old 07-22-2007, 10:15 PM
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Originally Posted by CoopDog
Yikes. The piston was machined to bring it down to 9:1 compression. I could probably get a new piston, I'm guessing the machine work would be somewhat hard to duplicate. The shop that did this originally is long gone.
A good shop should be able to duplicate it, just give them another one of the finished ones to work from.
Old 07-22-2007, 10:23 PM
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Ross will not make just (1) piston ,they told me that a min.of (4) pistons . That sucks, I believe that you could take it to a machine shop and have the ding removed. as long it didn't collapse the ring landing opening.
Old 07-22-2007, 10:24 PM
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^ +1 to Ws6nightmare. Give them the piston to duplicate. I'm sure it wasn't a CNC program that did that piston. Very easy to CC a piston for anyone that has done it previously.
Old 07-23-2007, 10:07 PM
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I spoke with the Ross tech. He seemed to think it was not a big deal at all, it just needed to be smoothed out with a scotchbrite pad. I still have mixed feeelings on this. I am taking a block to a speed shop for some work, I'll see what they have to say about it.

Randy is correct, they have a minimum order of 4. They said that my part number (63494G) indicates that it was a custom set. I doubt that. It looks exactly like their off the shelf FI piston. I do have to say they are nice pieces though.
Old 07-23-2007, 11:17 PM
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dude you just forged dropped it it made it stronger lol jk
Old 07-23-2007, 11:25 PM
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scotchbrite pad?

DON'T
Old 07-23-2007, 11:33 PM
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Even if it looks okay, dropping it can make it out of round by even the slightest bit. You MIGHT be able to file down the bulge and use it but I would not risk it.
Old 07-24-2007, 02:01 AM
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take the piston and make a clock out of it .... besides that its a paper weight
Old 07-24-2007, 02:52 AM
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Originally Posted by z28josh
take the piston and make a clock out of it .... besides that its a paper weight
Yea i was about to say, thats a new necklace!!

-justin
Old 07-24-2007, 03:48 AM
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I will go against the grain here, I think it will be fine. You just need to take a file to it, and make sure nothing protrudes from the side and then smooth it with some scotchbrite.
Old 07-24-2007, 01:08 PM
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Wow I better have some padding on the ground when I do mine.
Old 07-24-2007, 02:32 PM
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i would run it....make sure the ringland gap didnt close any ...file the edge smooth and let her rip..if its 2816 material.


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