LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Removing AIR and EGR

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Old 04-06-2009, 09:31 AM
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Default Removing AIR and EGR

On my new engine I am removing the EGR system and AIR system. I am keeping the stock manifolds b/c I am running a rear mount turbo.
On top of each manifold there is a diaphram of some type with a rubber hose connected to it. How can I remove the tubing at least, preferably the diaphrams as well, in my efforts to clean up the engine bay?
I already have 2 of the 3 block off plates, guess I will have to fashion the one that goes on the passenger's side manifold.
Pics attached.
Thanks in advance.

Last edited by koolaid_kid; 08-20-2009 at 01:17 AM.
Old 04-06-2009, 05:03 PM
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I got a set from a company called R&D Speed out of Arizona...cost about $20 and has 2 plates to block off where the EGR used to go and has the 2 plugs you need to take those tube/diaphragms off and plug them with these stainless plugs. If all you need is the plugs they sell that too for like $10. They have a website and delivered fast.

Here's a link:

http://www.randdspeed.com/index.php?...roducts_id=244
Old 04-06-2009, 05:13 PM
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From looking at the pics, you have dual cats, i.e. you have a '96-'97 (should be in your sig). I believe '96-'97 stock manifolds have the smaller plug which needs a M18 plug to cap off.

http://www.randdspeed.com/index.php?...roducts_id=183

Last edited by ss.slp.ls1; 04-06-2009 at 05:20 PM.
Old 04-06-2009, 05:40 PM
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i went to a local hardware store and bought a closed pipe end. ill take pictures in a lil bit and post them.
Old 04-06-2009, 06:12 PM
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this is on a set of crappy pacesetter mid tubes. but you get the idea and ive never had them leak. i just threw some RTV on them and it doesnt have any problems. i know its not the prettiest thing in the world but it gets the job done. untill i can order LTs without emissions.






sorry for the huge pics
Old 04-06-2009, 06:18 PM
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slp, you are correct on both counts. It is a 97 Formula, and I keep mucking with my signature, so it is not currently listed there.
Thanks for the link.
Old 04-06-2009, 06:20 PM
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Thanks for the replies guys. It is going back in the car asa the transmission gets here, so that is vital information.
Old 04-07-2009, 12:23 AM
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nice boat shoes big guy!
Old 04-07-2009, 06:46 AM
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Originally Posted by ss.slp.ls1
From looking at the pics, you have dual cats, i.e. you have a '96-'97 (should be in your sig). I believe '96-'97 stock manifolds have the smaller plug which needs a M18 plug to cap off.

http://www.randdspeed.com/index.php?...roducts_id=183
Yea thanks...I was at work and just threw up a link of the company more than anything and didn't really catch that the link was for the wrong year :-p
Old 05-09-2009, 09:47 PM
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the ones on my headers look like a male -AN fitting. instead of using the plug i need a cap. anyone know the size?
Old 05-09-2009, 10:43 PM
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I just cut the pipe flush with the fittings and welded them up. If you got a wire welder, it might not be the best looking solution, but its cheap.
Old 05-26-2009, 12:36 PM
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Bump...

Don't want to hijack but I don't want to clutter up the forums with another new thread. Anyone know what the plug sizes are for stock single-cat manifolds?

Are they M22 x 1.5 for all 93-95s?
Old 05-26-2009, 12:48 PM
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take a 7/16 wrench and put it up to the hole on the manifold it it is the same size you need the 22mm plug.. MOST 93-95 will take the bigger 22mm plug
Old 05-26-2009, 06:47 PM
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Damn hippies. Hisssss @ emissions.



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