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Is this suppose to happen?

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Old 06-05-2010, 05:41 PM
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I've been running without catalytic converters on my 402 stroker motor for about a year now. To quiet it down some, I decided to install a pair of catalytic converters.

This morning I finally got done fabbing up a pair of 3" x 11" magnaflow spun-cat metallic converters (part #59929) after my 1 7/8" headers into a 3" to 4" Y-pipe. After a quick drive around the block, both catalytic converters starting glowing bright red. After about 4 minutes of idling, they're still glowing bright red. My tune is dead on (without cats). I'm worried about driving the car around in this condition because of the thought of the cats melting, clogging up, then stalling my motor. Do I need to have the car retuned with the cats on to remedy the problem...or is this condition supposed to happen?

Any help would be appreciated.
Old 06-05-2010, 05:51 PM
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Here are some pics of what I'm talking about.
Attached Thumbnails Is this suppose to happen?-img_4174.jpg   Is this suppose to happen?-img_4191.jpg  
Old 06-07-2010, 04:42 AM
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What are the front two large round objects just before the cats?
Almost looks like you've got four cats, two on each side.
Old 06-07-2010, 05:32 AM
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WOW your getting to much fuel to the cats causes them to overheat your very close to to melting them. i wounldnt drive the car around like this i would get it retuned ?
Old 06-07-2010, 10:42 AM
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Is your tune SD or MAF...? OL or CL...?
Old 06-07-2010, 10:55 AM
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Originally Posted by Weezzer
What are the front two large round objects just before the cats?
Almost looks like you've got four cats, two on each side.
Those are flex pipes. Something like this http://www.summitracing.com/parts/PSM-82-4216/
Old 06-07-2010, 11:58 AM
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That's cool looking but deffinitley not good haha.
Old 06-07-2010, 03:48 PM
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Originally Posted by nissan 570sx
Those are flex pipes. Something like this http://www.summitracing.com/parts/PSM-82-4216/
Correct! I'm using a 3" version of those flex pipes.
Old 06-07-2010, 03:54 PM
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Originally Posted by joecar
Is your tune SD or MAF...? OL or CL...?
It's on a MAF tune using a sensor from an LS7 mounted on a 4" intake. Doc, from EFIAlchemy, did my N/A tune.

Originally Posted by th3unwant3d1
That's cool looking but deffinitley not good haha.
It definitely has the cool factor. But it won't be so cool when my carpet catches on fire or something worse. I wouldn't be complaining as much if this was happening to my rear muffler at night.
Old 06-07-2010, 04:32 PM
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My headers on my lil ranger glow red at night but that's normal...I mean a engine produces alot of heat n all...lol

You have coated headers or wrapped not letting heat disperse I dunno maybe shitty cats? No idea though lol. I would take those cats off or put some thick heat sheild by floor n such until you figure the problem out. Better safe than sry you know?
Old 06-07-2010, 05:41 PM
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Originally Posted by th3unwant3d1
You have coated headers or wrapped not letting heat disperse I dunno maybe shitty cats?
My headers are coated in ceramic paint. They are not wrapped, as I've heard horror stories of them absorbing oil/hydraulic fluid and igniting into flames.
Old 06-07-2010, 08:22 PM
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I would definitely recheck the tune. It looks like they are getting way to much fuel to them causing them to overheat.
Old 06-08-2010, 02:31 AM
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So you're running with MAF, and CL...?

If your tune is good (as said check it, with a wideband), then maybe you have cylinder(s) misfiring and/or leaking injectors (i.e. some source of overfueling).
Old 06-08-2010, 04:51 PM
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Originally Posted by joecar
So you're running with MAF, and CL...?

If your tune is good (as said check it, with a wideband), then maybe you have cylinder(s) misfiring and/or leaking injectors (i.e. some source of overfueling).
Yes, it's running a MAF. Whether it's OL OR CL, I couldn't tell you. Although I installed 99% of the parts on my car, when it comes to tuning, I'm 100% hands off. I'll try hooking up a wideband and seeing if the tune is off. My seat of the pants dyno says it's on :-) I would bring my car back to EFIAlchemy, but it's a struggle driving the 3 hrs.
Old 06-08-2010, 05:27 PM
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where are you located?
Old 06-08-2010, 05:43 PM
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Melbourne, FL.
Old 06-08-2010, 05:52 PM
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I'd say your tuner may have set your fuel a little rich to begin with for a cat-less install and when you clogged that airflow with those cats, you got a richer air/fuel ratio.

Do you have a scan tool that'll let you record long term fuel trim as you drive? It'll give you any idea if you are running rich.
Old 06-08-2010, 07:28 PM
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If it runs in CL the PCM will trim to stoich and the cats won't heat up like that unless there is a problem (misfiring, leaking injector).
Old 06-08-2010, 08:18 PM
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Originally Posted by joecar
If it runs in CL the PCM will trim to stoich and the cats won't heat up like that unless there is a problem (misfiring, leaking injector).
To be honest with you, I have no idea. I just told my tuner to remove all emissions and everything not related to making the car faster. I'm not even sure where to look to see if its CL or OL. I'm not sure if you can tell from my tune file, but I attached it for your reference.
Attached Files
File Type: tun
402ci_NA Tune.tun (473.0 KB, 74 views)
Old 06-09-2010, 09:21 AM
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You guys realize that hotter means leaner, not richer, right?

My guess is your idle/cruise A:F ratio is above 14.7. Anything in the 15's will cause cats to overheat like this.


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