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Mustang hydraulic clutch conversion

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Old 03-12-2011, 09:10 AM
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Default Mustang hydraulic clutch conversion

got my clutch set up done. Just throwing this out there to let others get a visual on another way to do it.

I used a 3/4 bore Wilwood master, a 1/4 aluminum plate and put it next to the booster. There was a hole there already, I just had to make it bigger.



Then I welded a 1 inch square tube to the pedal, with a bolt that was welded on the back side of the plate on the end.





I used a small rod end with left hand threads that were the same size as the rod coming out of the master and drilled and tapped a piece of square stock and welded a piece of left hand threaded rod to the end of the square stock, this made a small adjustable turnbuckle.

total $ under $60.00
Old 03-12-2011, 08:30 PM
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Interesting...very clever.

Is the throw on that m/c 1"?
Old 03-13-2011, 09:22 AM
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Do you get alot of travel when depressing the clutch pedal. I tried to do mine lower on the pedal for a bigger arc swing. your set up is alot cleaner than mine, I like it alot.
Rich
Old 03-13-2011, 10:36 AM
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Thanks guys.
I measured the swing, its 1 1/16, I can adjust it by 1/8 either way. the way it sits, it has a little less than the stock Mustang throw. I will paint it before final assembly.
Old 03-13-2011, 12:26 PM
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very nice!!
Old 03-13-2011, 12:38 PM
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A few more questions...how is the pedal height compared to brake pedal?

Are you planning on putting a stop in so it doesn't injure the m/c?
Old 03-13-2011, 12:53 PM
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The pedal height is the very close to when it was original. its about 1/2 inch lower. Right now I have 1 1/16 stroke, the master has a total of 1.40.

http://www.wilwood.com/Images/Master...304_dwg-lg.jpg

It should be good. Just measured the pedal height, its 2 inches above the brake pedal.
Old 03-14-2011, 08:51 AM
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Link no work for me, why would pedal hieght be different, isnt this the stock clutch pedal or is this a Turbo Coupe pedal. Ive said before, Zipster you got skills....., wanna come help with my setup


Originally Posted by zipster
The pedal height is the very close to when it was original. its about 1/2 inch lower. Right now I have 1 1/16 stroke, the master has a total of 1.40.

http://www.wilwood.com/Images/Master...304_dwg-lg.jpg

It should be good. Just measured the pedal height, its 2 inches above the brake pedal.
Old 03-15-2011, 06:16 PM
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Originally Posted by johnyrrr
Link no work for me, why would pedal hieght be different, isnt this the stock clutch pedal or is this a Turbo Coupe pedal. Ive said before, Zipster you got skills....., wanna come help with my setup
My thought was IF he moved the pedal in / out to adjust for the throw it may be lower or simply uncomfortable.
Old 03-15-2011, 06:32 PM
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The pedals I used were stock 5.0 Mustang clutch/brake pedals. I was able to lower the pedal just a touch because I am 6'4" and these fox Mustangs are a little tight for taller people. The link was just a diagram of Wilwoods specs on the clutch master I used. It stated 1.40 inches of travel is maximum for this master.

Johnnyrrr
Thanks for the comment!
Old 03-16-2011, 07:46 AM
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You make it look so easy Zipster. Maybe I will try your clutch actuating method as opposed to the Turbo Coupe pedal method. I did find a Turbo coupe pedal setup but could always sell it off if I dont use it



Originally Posted by zipster
The pedals I used were stock 5.0 Mustang clutch/brake pedals. I was able to lower the pedal just a touch because I am 6'4" and these fox Mustangs are a little tight for taller people. The link was just a diagram of Wilwoods specs on the clutch master I used. It stated 1.40 inches of travel is maximum for this master.

Johnnyrrr
Thanks for the comment!
Old 03-16-2011, 07:57 AM
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Zipster do you have any pics of the hard line go from the master cylinder to the tranny and how it hooks up to the T56? Can I assume you used part number 260-1304 from Wilwwod, did you oreder direct from them?
Old 03-16-2011, 05:00 PM
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I dont have it connected to the trans just yet, I have to bend the hard line down around the steering column boot. then I have a fitting that goes from the brake line to -4 there is a rubber coated hanger that holds it to the body. Then a small SS flex line to the slave cylinder. Yes the master is the Wilwood 260-1304. I got it from ebay was around $40.00 shipped


you can see the line goes under the booster. now just to put it in a good place.
Old 03-17-2011, 04:23 AM
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very very nice job man!
Old 03-17-2011, 09:14 AM
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Very clever!

Where did you get the maximum stroke info? I have been trying to find it for Wilwood #260-3378

Last edited by jonathan_ed3; 03-17-2011 at 09:20 AM.
Old 03-18-2011, 06:25 AM
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Originally Posted by jonathan_ed3
Very clever!

Thanks!

Where did you get the maximum stroke info? I have been trying to find it for Wilwood #260-3378
The info came from the instructions and their web site, I just checked Wilwoods site about your master, nothing listed. You might need to call their tech line.
Old 07-06-2011, 09:56 PM
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looks great i wish i could use this for my 97 Cobra but i dont think it will work
im in the process of using ls1 trans am 2002 pedal assembly and mcloed adjustable master cylinder (freebie ) it was already on the car at my salvage yard.. i just might try and see if i cant fab the fox pedals in
Old 07-06-2011, 09:59 PM
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i dont know if there is room
Old 07-06-2011, 10:05 PM
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I used a 1995 brake booster, I had to drill out one of the holes because it also bolts in the pedals. I would bet the fox pedals would/can work.

Oh, wait. doesn't the 97 Cobra have hydraboost? I would have to see the way it bolts into the car. It might work.
Old 07-07-2011, 07:46 AM
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yes hyrdraboost.. which i want to keep.. the booster location is the same on
****by the way the new 05-2011 mustang use hydraulic clutch and the master cylinder mounts under the dash on the pedal assembly


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