Generation IV External Engine LS2 | LS3 | LS7 | L92 | Bolt-Ons | Intakes | Exhaust | Ignition | Accessories
Sponsored by:
Sponsored by:
View Poll Results: Primary Size for my 402 ci?
1-5/8"
1
11.11%
1-3/4"
8
88.89%
Voters: 9. You may not vote on this poll

Help With Header Selection

Thread Tools
 
Search this Thread
 
Old 03-12-2011, 10:16 AM
  #1  
On The Tree
Thread Starter
iTrader: (22)
 
Duntov1967's Avatar
 
Join Date: Oct 2009
Location: Merritt Island, FL
Posts: 191
Likes: 0
Received 0 Likes on 0 Posts
Default Help With Header Selection

I don't want to spend money on header selection software so I am here seeking assistance. I am not of the mind that 'bigger is better' and want to make a realistic choice. I want Tri-Y headers to get a broad power band but they limit me on the choice of primary and collector size.

I have a 2002 ChevyTahoe as a daily driver and use it every weekend for mild off-roading and occasional towing. It is not a lite truck as it has aftermarket bumpers, winch, etc............. totaling about 5,800 pounds. I just completed a new motor and transmission that will drive a 14 bolt SF with 4:10 gears on 33" diameter tires.

Here are the basics:

Motor
402 ci. LQ9 iron block (4.005" bore X 4" stroke)
10.5:1 compression ratio
Stock L92 heads
L92 Intake manifold
92mm FAST air door
228/238 .571”/.585” 113LSA +4 advance cam spec'd by Guerra Motorsports

Transmission
Built 4L80E
2400 stall torque converter

There only appears to be three companies right now that make Tri-Y headers. Stan's, Thorley and True Image. They all are 1-5/8" primaries except True Image that will do 1-3/4" primaries on request. But they all have 2-1/2" collectors. I prefer ball flanges but don't know if they restrict flow.

I am not racing this vehicle and it will rarely see high rpm except when getting on the freeway or just showing off my stuff if you know what I mean.

Or should I stay away from Tri-Ys and just get some 4-1 LT headers? Anyways, I look forward to recommendations!

Last edited by Duntov1967; 03-12-2011 at 10:24 AM.
Old 03-13-2011, 11:13 AM
  #2  
11 Second Club
iTrader: (5)
 
KRAZY K 2000 TA's Avatar
 
Join Date: Mar 2003
Location: Stockton, NY
Posts: 805
Likes: 0
Received 1 Like on 1 Post

Default

1 7/8 LTs with high velocity merge collectors.
Old 03-13-2011, 12:16 PM
  #3  
10 Second Club
iTrader: (3)
 
Higgs Boson's Avatar
 
Join Date: Sep 2007
Location: San Antonio
Posts: 367
Likes: 0
Received 2 Likes on 2 Posts

Default

Biggest ones you can get up to 1 7/8. Same low end as 3/4 but more up top. Tested many times.
Old 03-13-2011, 01:02 PM
  #4  
TECH Addict
iTrader: (39)
 
NVR_SPDS's Avatar
 
Join Date: Aug 2003
Location: Virginia
Posts: 2,129
Likes: 0
Received 3 Likes on 3 Posts

Default

I wouldnt stress the tri-Ys, and i would run at an absolute MINIMUM, 1 3/4" primaries. Your 402 needs to breath!
Old 03-13-2011, 07:09 PM
  #5  
On The Tree
Thread Starter
iTrader: (22)
 
Duntov1967's Avatar
 
Join Date: Oct 2009
Location: Merritt Island, FL
Posts: 191
Likes: 0
Received 0 Likes on 0 Posts
Default

Wow. I am a bit surprised at the larger primary suggestions. A 402 ci. isn't that big of a motor. But I am listening and look forward to other responses. Thanks!
Old 03-13-2011, 08:55 PM
  #6  
TECH Regular
 
Hard Core Z28's Avatar
 
Join Date: Feb 2004
Location: Over Here and Over There
Posts: 450
Likes: 0
Received 0 Likes on 0 Posts

Default

Go with your gut. The tri y is the correct choice for a truck because low-mid range is way more important than top end. The 1 3/4" tri y would be a perfect fit for your 402.
Old 03-13-2011, 09:14 PM
  #7  
TECH Enthusiast
iTrader: (11)
 
cdubbzz's Avatar
 
Join Date: May 2005
Location: NJ
Posts: 744
Received 208 Likes on 93 Posts

Default

Originally Posted by KRAZY K 2000 TA
1 7/8 LTs with high velocity merge collectors.
+1..
and 402ci may not seem that big until you consider what stock L92's flow
Old 04-11-2011, 10:46 PM
  #8  
On The Tree
Thread Starter
iTrader: (22)
 
Duntov1967's Avatar
 
Join Date: Oct 2009
Location: Merritt Island, FL
Posts: 191
Likes: 0
Received 0 Likes on 0 Posts
Default

Well, I made my decision. I went middle-of-the-road with some American Racing headers with 1-3/4' primaries and 3" merge collectors along with dual non-cat mid-pipes designed for the 6.0 trucks. Thanks for all the input!

Old 04-11-2011, 11:41 PM
  #9  
On The Tree
 
SSCAMARO02LS1's Avatar
 
Join Date: Oct 2009
Location: Arizona
Posts: 135
Likes: 0
Received 0 Likes on 0 Posts
Default

Very nice. Enjoy it



Quick Reply: Help With Header Selection



All times are GMT -5. The time now is 11:49 PM.