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Torn off 02 sensor wire? Fixing advice?

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Old 06-24-2011, 09:09 AM
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Default Torn off 02 sensor wire? Fixing advice?

Well basically the 02 sensor wire that goes from the header to the pcm was hanging too low and was pretty much cut off.

It is cut between the connector and the pcm, I still have the sensor and connector though. A good 6 inches of wire were chewed up by the road too.

Any ideas on fixing this without having completely off readings?
Old 06-24-2011, 09:16 AM
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I believe splicing your o2 wires is a bad idea, replace it.
Old 06-24-2011, 04:25 PM
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solder and heatshrink
Old 06-24-2011, 05:32 PM
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well to replace it do you have to solder it onto the PCM?
Old 06-25-2011, 07:56 PM
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The manual says it's not a good idea to solder the wires as it can cause misreadings. Is it the sensor wiring or the harness thats messed up?
Old 06-25-2011, 11:31 PM
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I guess the harness....its between the connector and the pcm where the cut is
Old 06-26-2011, 11:02 PM
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Anyone know if there is a connector or something deeper? Its cut right past the connector that is a foot away from the sensor
Old 06-26-2011, 11:41 PM
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Originally Posted by mike171562
I believe splicing your o2 wires is a bad idea, replace it.
Listen to what this person is telling you!

Your o2 sensor will not work properly once the wires are cut or badly damage. Your car will start acting funny or overall performance will suffer. I know cause I tried repairing one only to end up buying a new one.
Old 06-27-2011, 12:11 AM
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https://ls1tech.com/forums/parts-cla...2-sensors.html
Old 06-27-2011, 07:48 AM
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are you using you rear o2 sensors? If not, just re-pin your PCM and use the rear connectors to plug your front o2's into.
Old 06-27-2011, 09:16 AM
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How bad is doing that? Do you have to desolder the rear o2 wire and solder it on to where the front one would go on the PCM?

Originally Posted by TransWS6Am
are you using you rear o2 sensors? If not, just re-pin your PCM and use the rear connectors to plug your front o2's into.

I'm listening but you aren't getting it. The O2 Side of the wire is screwed also, and I know I have to get a new one, but what about the part of the wire that is screwed between the connector and the PCM?
Do I just need a whole new wiring harness?

Originally Posted by gm02ceta
Listen to what this person is telling you!

Your o2 sensor will not work properly once the wires are cut or badly damage. Your car will start acting funny or overall performance will suffer. I know cause I tried repairing one only to end up buying a new one.
Old 06-27-2011, 10:02 AM
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Originally Posted by Stang-Slayer
How bad is doing that? Do you have to desolder the rear o2 wire and solder it on to where the front one would go on the PCM?
Not bad at all, wires are not soldered to the pcm man, they are just pins, all you need as pin pusher (like $5). It may take 15 minutes at most.
Old 06-27-2011, 12:27 PM
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Ahh sweet, do u think that longer wire would have different resistance because its longer and throw off the reading?

Thanks for all the advice man

Originally Posted by TransWS6Am
Not bad at all, wires are not soldered to the pcm man, they are just pins, all you need as pin pusher (like $5). It may take 15 minutes at most.
Old 06-27-2011, 03:52 PM
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Originally Posted by Stang-Slayer
Ahh sweet, do u think that longer wire would have different resistance because its longer and throw off the reading?

Thanks for all the advice man
I don't see how it could be any worse than the guys running corvette rear O2's as f-body fronts. I mean those things are like 24" long.
What I do is this, I have a GM weatherpack terminal crimper. I get the corvette rear 02's, then I cut them to length, and crimp new weatherpack pins onto the end of the wires, and re-insert them into the weather pack connector, it gives you the perfect length wire, and your not "splicing wires", all your doing is making the wires shorter, and hooking the wire back into the connector, the same way they were brand new outta the box.
Old 06-27-2011, 07:36 PM
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Ohhh Nice, how much that run you?

Any Idea what the sensor reads? I thought it was resistance but I'm looking in some manual and its saying something about reading from .1-.9 volts
Old 06-27-2011, 07:55 PM
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Originally Posted by Stang-Slayer
Ohhh Nice, how much that run you?

Any Idea what the sensor reads? I thought it was resistance but I'm looking in some manual and its saying something about reading from .1-.9 volts
The crimper was like $20, the pins.... LOL, they are like $0.15 a piece, and that's for real DELPHI GM pins.

O2 sensors read oems of resistance I believe. They switch on and off rapidly.

Edit: The crimper has came in very handy many times, I don't run any type of adapters on my car, I install the correct connector on the ends of the wires. I've done this with my LS7 MAF, and my USCAR/EV6 injectors. Adapters just clutter up and already cluttered engine bay.

Last edited by TransWS6Am; 06-27-2011 at 08:03 PM.
Old 07-03-2011, 06:43 PM
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I've done this to with connectors. I thought about doing it on O2s since I need to replace mine. What size connectors are they? Where do you get yours from?

I got my crimper off eBay for pretty cheap and I have a lot of different adapters depending On what I'm working on
Old 07-04-2011, 06:49 PM
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part number 12048074, your gm dealer should have them, if not I order form mouser.com
Old 07-05-2011, 04:08 PM
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sweet, thanks for all of the advice!

Originally Posted by TransWS6Am
The crimper was like $20, the pins.... LOL, they are like $0.15 a piece, and that's for real DELPHI GM pins.

O2 sensors read oems of resistance I believe. They switch on and off rapidly.

Edit: The crimper has came in very handy many times, I don't run any type of adapters on my car, I install the correct connector on the ends of the wires. I've done this with my LS7 MAF, and my USCAR/EV6 injectors. Adapters just clutter up and already cluttered engine bay.




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