LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Neat CNC video.

Thread Tools
 
Search this Thread
 
Old 08-08-2011, 11:10 AM
  #1  
TECH Senior Member
Thread Starter
iTrader: (2)
 
RamAir95TA's Avatar
 
Join Date: May 2005
Location: South Jersey
Posts: 9,467
Likes: 0
Received 6 Likes on 6 Posts

Default Neat CNC video.

http://www.youtube.com/watch?v=O6N-G...&feature=feedu

Just saw this on YouTube and it's pretty neat to see how the whole process works. Yeah, it's from AI but it's LT1-specific, so for anyone interested in how CNC works it's pretty cool.
Old 08-08-2011, 11:24 AM
  #2  
TECH Fanatic
iTrader: (11)
 
merim123's Avatar
 
Join Date: Oct 2005
Location: Chitown, IL
Posts: 1,883
Received 16 Likes on 14 Posts

Default

that is really neat to see. my family has been in the machine shop business for a long time on the tool side and i've seen all the drills/end mills made. It's cool to see that stuff in use. All the tools are not cheap! That end mill they are using is not a cheap item for sure. And everytime he has to re-sharpen, adds cost to it as well.
Old 08-08-2011, 11:26 AM
  #3  
FormerVendor
iTrader: (2)
 
Advanced Induction's Avatar
 
Join Date: Dec 2008
Location: Concord, NC
Posts: 323
Likes: 0
Received 4 Likes on 4 Posts
Smile

I had just logged online to post it.

It is the first video I've ever even made (used the free Win Live Movie Maker) & was curious to see if there were more/less shots and angles people would like to see. There are many head machining videos on youtube, but most are on low-end machinery from haas, centroid, etc. It is tough for me to judge the editing etc. since it is something I put together, programmed, and see every day. It necessarily skips forward quite a bit since each head takes so long to machine. Those transitions and captions are something to refine a bit.

As I have time I'll be making some videos of the newen CNC seat machining process, more head machining (like helical milling pushrod clearance), etc.

Thanks for the feedback!

-Phil
Old 08-08-2011, 11:42 AM
  #4  
TECH Enthusiast
 
ZFreie's Avatar
 
Join Date: Aug 2010
Location: New Hampshire
Posts: 543
Likes: 0
Received 0 Likes on 0 Posts
Default

Thats freaking awesome! Its great seeing a machine that big moving so perfectly . I love technology some times.
Old 08-08-2011, 12:04 PM
  #5  
TECH Apprentice
iTrader: (8)
 
jlpz's Avatar
 
Join Date: Apr 2009
Location: Texas.
Posts: 320
Likes: 0
Received 0 Likes on 0 Posts
Default

Very nice vid..I'd sure like to see more on how that head turns out..
Old 08-08-2011, 12:16 PM
  #6  
TECH Veteran
iTrader: (17)
 
Puck's Avatar
 
Join Date: Oct 2006
Posts: 4,152
Likes: 0
Received 6 Likes on 6 Posts

Default

Very cool. I especially like the automated tool changing.

Out of curiosity, due to factory tolerances I know that our heads can vary slightly in port size, shape, and flow even among identical casting numbers and dates. Are the factory heads consistent enough to use the same exact program for every head, do you have different NC programs for each casting number, or even more tedious - do you have to measure certain reference points and manually tweak programs for differences in individual cylinder head geometry?

I've taken a few machining courses, but that was on stuff like simple 3-axis CNC mills, CNC lathes, and programmable robotic arms - nothing as high end and advanced as that amazing machine.
Old 08-08-2011, 01:12 PM
  #7  
TECH Veteran
 
shbox's Avatar
 
Join Date: Dec 2008
Location: Little Rock, AR
Posts: 4,116
Received 50 Likes on 44 Posts

Default

LOL, like watching the Science Channel.
Old 08-08-2011, 02:29 PM
  #8  
11 Second Club
iTrader: (6)
 
speed_demon24's Avatar
 
Join Date: Dec 2001
Location: Ocala, FL
Posts: 4,609
Likes: 0
Received 2 Likes on 2 Posts

Default

It's nice to see how your heads are ported I would definitely be interested in a video showing how the valvejob is done.
Old 08-08-2011, 03:27 PM
  #9  
TECH Fanatic
iTrader: (8)
 
96TransAmboosted's Avatar
 
Join Date: Jan 2011
Location: Pinellas Park Florida
Posts: 1,550
Likes: 0
Received 0 Likes on 0 Posts
Default

This should be on how its made. I remember when I thought valve grinding was bad ***.but this just blows that out orbs water.
Old 08-08-2011, 06:02 PM
  #10  
TECH Fanatic
 
lt1-xjs's Avatar
 
Join Date: Jun 2007
Location: centerville, ohio
Posts: 1,230
Likes: 0
Received 6 Likes on 5 Posts

Default

Originally Posted by ZFreie
Thats freaking awesome! Its great seeing a machine that big moving so perfectly . I love technology some times.
Very nice CNC video of how it's done, I doubt you'll see how the valves are done but I'm sure it's done on a Serdi. And people still do this by hand, it is still an art and alot of work and will produce similar results. Cool none the less.
Old 08-08-2011, 06:12 PM
  #11  
TECH Enthusiast
 
ZFreie's Avatar
 
Join Date: Aug 2010
Location: New Hampshire
Posts: 543
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by lt1-xjs
And people still do this by hand, it is still an art and alot of work and will produce similar results. Cool none the less.
Wonder how many man hours it takes to hand port a set of heads....
Old 08-08-2011, 06:31 PM
  #12  
TECH Addict
iTrader: (4)
 
trilkb's Avatar
 
Join Date: Jul 2005
Posts: 2,106
Received 77 Likes on 56 Posts

Default

If youd like to make another video with more angles and shots, ill donate a set of heads ( im sure you dont have any ) )

Cool vid, looks like a cnc machine. I like how it changes bits, reminds me of noises that darth vadar makes
Old 08-08-2011, 07:49 PM
  #13  
TECH Veteran
iTrader: (12)
 
wrd1972's Avatar
 
Join Date: Mar 2006
Location: Central Kentucky
Posts: 4,649
Likes: 0
Received 3 Likes on 3 Posts

Default

Very cool.

AI,
How many minutes to port a head beginning to end?
Old 08-08-2011, 07:53 PM
  #14  
11 Second Club
iTrader: (6)
 
speed_demon24's Avatar
 
Join Date: Dec 2001
Location: Ocala, FL
Posts: 4,609
Likes: 0
Received 2 Likes on 2 Posts

Default

Originally Posted by ZFreie
Wonder how many man hours it takes to hand port a set of heads....
Depends on the quality of the port job.
Old 08-08-2011, 07:58 PM
  #15  
TECH Veteran
iTrader: (17)
 
Puck's Avatar
 
Join Date: Oct 2006
Posts: 4,152
Likes: 0
Received 6 Likes on 6 Posts

Default

Originally Posted by speed_demon24
Depends on the quality of the port job.
This X a million.

Also the material can make a big difference - older iron heads will take longer then our aluminum heads...but either way you are looking at a LOT of man hours to heavily port a set of heads properly by hand.
Old 08-08-2011, 08:29 PM
  #16  
TECH Fanatic
iTrader: (11)
 
merim123's Avatar
 
Join Date: Oct 2005
Location: Chitown, IL
Posts: 1,883
Received 16 Likes on 14 Posts

Default

I bet there is more in programming on this then in a set of hand ported heads. That's a lot of instructions that need to be programmed at a time.
Old 08-08-2011, 09:14 PM
  #17  
TECH Veteran
iTrader: (17)
 
Puck's Avatar
 
Join Date: Oct 2006
Posts: 4,152
Likes: 0
Received 6 Likes on 6 Posts

Default

Originally Posted by merim123
I bet there is more in programming on this then in a set of hand ported heads. That's a lot of instructions that need to be programmed at a time.
Yes, but the program only needs to be written from the ground up once. On the second set the hand porter is starting from scratch again...while the CNC porter can just run the program again (minus any tweaks which need to be made, like I asked about in my last post).
Old 08-08-2011, 09:31 PM
  #18  
TECH Fanatic
iTrader: (42)
 
Tireburnin's Avatar
 
Join Date: Oct 2004
Location: San Diego, CA
Posts: 1,005
Likes: 0
Received 2 Likes on 2 Posts

Default

This video shows that you get what you pay for. Nice equipment in that video.
Old 08-08-2011, 09:59 PM
  #19  
TECH Regular
iTrader: (1)
 
jasonisdn's Avatar
 
Join Date: Jan 2007
Posts: 484
Likes: 0
Received 0 Likes on 0 Posts
Default

you should see and hear that beast in person. it makes the hair around your man hood stand up.
Old 08-09-2011, 07:43 AM
  #20  
9 Second Club
iTrader: (7)
 
quik95lt1's Avatar
 
Join Date: Dec 2008
Location: Rhode Island
Posts: 4,464
Likes: 0
Received 12 Likes on 10 Posts

Default

very cool phil........ive seen CNC's running before and I've done some minor programming on ours here at work...... but never on a cylidner head...very cool!!!


Quick Reply: Neat CNC video.



All times are GMT -5. The time now is 06:21 AM.