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F-body alternator mount on Truck block

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Old 09-09-2011, 12:18 AM
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Staging Lane
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Default F-body alternator mount on Truck block

Getting my 2005 5.3L ready to install in a couple of weeks and I'm running F-body accessory drive but need to drill and tap a boss the front of the block for the alternator bracket. I just need to know what size drill and tap to use. I know someone has done this.
Old 09-09-2011, 05:56 AM
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Alot of guys will just run 2 bolts. Leave the 3rd on alone.
Old 09-09-2011, 03:28 PM
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Thats what I plan to do, but the upper boss on the truck block is not drilled so I have to drill and tap it.
Old 09-09-2011, 04:01 PM
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Someone had a right-up on it I had found it with search!
Old 09-09-2011, 04:51 PM
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I had been looking for it for about a week and finally came across this post:

"You need to drill the iron block with a 11/32" drill bit then tap it with a 1.5mm-10 tap to get enough bolts going through the alternator bracket. Keep your drill normal to to the block"

So the solution is found and now in a easier to locate post.
Thanks again
Old 09-09-2011, 05:04 PM
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Here is how I located the holes from this post: https://ls1tech.com/forums/14158248-post61.html

Originally Posted by -TheBandit-
The first step for putting one of these on an iron block is to tap the untapped hole for the upper mounting bolt. I determined position by attaching the alternator backwards using the lower mounting hole, then I used a large drillbit piloting in the upper alternator hole to start a dimple in the block. Then I removed the alternator and swapped to a smaller bit appropriate for an M10x1.5 tap. Here is a picture of the pilot drill operation for establishing the hole location. I don't have pictures showing the tapping process.




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