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green o-ring too tight?

Old 12-04-2011, 07:37 PM
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Default green o-ring too tight?

i used the green o-ring on a new melling 10296 for my ls1. the pickup tube needs to go up a little further but the o-ring seems tight. i might be able to get the bolt on there and tighten it down to force the tube into place. should i try to tighten it down or remove the green o-ring and replace it with the black one which is thinner?
Old 12-04-2011, 07:54 PM
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I ran into the same problem during my build. Oil it up it should slide right in.
Old 12-04-2011, 10:48 PM
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Maybe this will help..
somewhere around post #38
https://ls1tech.com/forums/generatio...-o-ring-2.html
Old 12-05-2011, 09:10 AM
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Originally Posted by gMAG
Maybe this will help..
somewhere around post #38
https://ls1tech.com/forums/generatio...-o-ring-2.html
In another thread, someone states that 'Tim @ CARSHOP has a kit' to properly align the rotor (& also contribute to the mounting of the pump & o-ring.
Just wanted to add this and note that many people simply bolt up the pump, leaving the bolts untightened. Then mount the pickup tube with o-ring and tighten that. Then, go back to the pump bolts and tighten.
Old 12-07-2011, 06:02 PM
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Originally Posted by mondols1
i used the green o-ring on a new melling 10296 for my ls1. the pickup tube needs to go up a little further but the o-ring seems tight. i might be able to get the bolt on there and tighten it down to force the tube into place. should i try to tighten it down or remove the green o-ring and replace it with the black one which is thinner?
You should have used the BLACK o-ring bud.
Old 12-07-2011, 08:26 PM
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Originally Posted by JPH
You should have used the BLACK o-ring bud.
yes sir he is right... the green is for the truck pickup tube, if you have a truck then you used the correct o ring if you have an f body, vette or similar then you should use the black o ring.
Old 12-07-2011, 08:29 PM
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Find a way to put it in straight. Green is fine as long as u can put it in straight. If it's become to much of a problem use the black one.
Old 12-07-2011, 10:20 PM
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Directions said black so i used black lol... or go to GM and buy the updated Blue o ring..direct fit for F body or c5
Old 12-08-2011, 02:59 PM
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Originally Posted by yoshgixxer
Directions said black so i used black lol... or go to GM and buy the updated Blue o ring..direct fit for F body or c5
According to the directions with the melling pump, the green one is used with the pickup tube which has the flare just below the o-ring. That would be mine.
Melling has us using the black one for the tube without the flare (not me).
I don't have the truck motor, but I'll tell you, that green one seems way too tight for my application.
Upon further inspection, my old blue one is just a bit thinner than the green one, and I'm going to use it (blue one).


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