Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Major problem. Head stud broken below deck. Please help!

Thread Tools
 
Search this Thread
 
Old 06-18-2012, 07:16 AM
  #1  
Teching In
Thread Starter
 
Bafomet's Avatar
 
Join Date: May 2012
Location: North Royalton
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default Major problem. Head stud broken below deck. Please help!

I was wrapping up a cam swap and valvetrain upgrade last night and had a new ARP head stud break off below the block when I was putting the driver's cylinder head back on. It snapped about an inch below the deck. I don't understand how or why it happened. I did the right torque sequence according to AllData and had all of the bolts and holes perfectly clean and used the suppplied thread lubricant. The only explanation I can come up with is a defective bolt.

Regardless, I'm screwed right now and I don't have any clue how to get this thing out of my block. Somebody please help me out here.
Old 06-18-2012, 07:23 AM
  #2  
TECH Fanatic
iTrader: (8)
 
97badass's Avatar
 
Join Date: Sep 2007
Location: Hillsboro Kansas
Posts: 1,825
Likes: 0
Received 0 Likes on 0 Posts

Default

Pull the head back off and center punch the bolt then use a smaller reverse drill bit if that don't work try a screw extractor in the hole you drilled.
Old 06-18-2012, 07:23 AM
  #3  
11 Second Club
iTrader: (3)
 
00MaroonZ28's Avatar
 
Join Date: Sep 2007
Location: Brooklyn Center, MN
Posts: 792
Likes: 0
Received 0 Likes on 0 Posts

Default

Use one of the ez out that you can find at sears or a tool store. Use a drill. It's gonna be tough to get considering that it's torqued in there pretty good and a bit down in the hole. If that doesn't work, you'll have to take it to a machine shop and have them get it out.
Old 06-18-2012, 10:15 AM
  #4  
TECH Resident
iTrader: (57)
 
lizeec's Avatar
 
Join Date: Sep 2009
Posts: 753
Received 18 Likes on 14 Posts

Default

He said its a stud. The studs are just supposed to be installed hand tight, I would try the above mentioned methods, it should have no pressure on it and should back right out.
Old 06-18-2012, 11:20 AM
  #5  
Launching!
 
tom falco's Avatar
 
Join Date: Jun 2009
Posts: 268
Likes: 0
Received 1 Like on 1 Post
Default

Some times a sharp PICK can be used to remove it. If it is bottomed out or on the shoulder it is going to be mighty tough. Normally a stud will back out nicely because they are not bottomed out.
Old 06-18-2012, 12:17 PM
  #6  
Teching In
Thread Starter
 
Bafomet's Avatar
 
Join Date: May 2012
Location: North Royalton
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

Good news! I went at it with a left hand drill bit. It caught a bite and backed it out like butter. It definitely was a faulty part. You can tell by how it broke.
Old 06-18-2012, 04:36 PM
  #7  
TECH Enthusiast
 
IRONFIST's Avatar
 
Join Date: Jul 2007
Location: Calgary Alberta
Posts: 622
Likes: 0
Received 2 Likes on 2 Posts

Default

I broke a ARP head bolt and it was not fun to take out... not impossible but it would have been a lot easier to back out if the thing wasn't a hardened ARP bolt lol.
Glad you got it out, with mine I had to drill it out over a few evenings.
Old 06-18-2012, 04:49 PM
  #8  
TECH Senior Member
iTrader: (96)
 
01ssreda4's Avatar
 
Join Date: Aug 2007
Location: Turnin' Wrenches Infractions: 005
Posts: 24,241
Likes: 0
Received 79 Likes on 70 Posts

Default

No, it was a faulty user. You don't use AllData torque specs. Try using ARPs torque specs next time. They are different.
Old 06-18-2012, 05:58 PM
  #9  
KCS
Moderator
iTrader: (20)
 
KCS's Avatar
 
Join Date: Mar 2005
Location: Conroe, TX
Posts: 8,848
Received 307 Likes on 207 Posts

Default

Originally Posted by 01ssreda4
No, it was a faulty user. You don't use AllData torque specs. Try using ARPs torque specs next time. They are different.
LMFAO, you beat me to it!
Old 06-18-2012, 06:53 PM
  #10  
Staging Lane
iTrader: (1)
 
iroczracer07's Avatar
 
Join Date: Jun 2012
Posts: 64
Likes: 0
Received 0 Likes on 0 Posts
Default

At least he got it out, but yeah, you should definitely use ARP's torque specs and procedures..
Old 06-19-2012, 04:10 AM
  #11  
TECH Senior Member
iTrader: (4)
 
vettenuts's Avatar
 
Join Date: Jul 2004
Location: Little Rhody
Posts: 8,092
Likes: 0
Received 9 Likes on 9 Posts

Default

Curious as what the AllData value is that the stud was tightened to? Want to see how it compares to ARP's value with their lube.
Old 06-19-2012, 06:25 AM
  #12  
Launching!
 
tom falco's Avatar
 
Join Date: Jun 2009
Posts: 268
Likes: 0
Received 1 Like on 1 Post
Default

Totally different procedure from factory specks TTY

FROM MY ALL-DATA

Notice: Refer to Fastener Notice in Service Precautions.

Tighten the cylinder head bolts.

9.1. Tighten the M11 cylinder head bolts (1-10) a first pass in sequence to 30 Nm (22 ft. lbs.) .
9.2. Tighten the M11 cylinder head bolts (1-10) a second pass in sequence to 90° using the J 36660-A.
9.3. Tighten the M11 cylinder head bolts (1-8) to 90° and the M11 cylinder head bolts (9 and 10) to 50° a final pass in sequence using J 36660-A.
9.4. Tighten the M11 cylinder head bolts (11-15) to 30 Nm (22 ft. lbs.) . Begin with the center bolt (11) and alternating side-to-side, work outward tightening all of the bolts.
Old 06-19-2012, 06:26 AM
  #13  
TECH Senior Member
iTrader: (3)
 
Old Geezer's Avatar
 
Join Date: Jun 2004
Location: GA, USA
Posts: 5,640
Received 70 Likes on 62 Posts

Exclamation And, that...

Originally Posted by vettenuts
Curious as what the AllData value is that the stud was tightened to? Want to see how it compares to ARP's value with their lube.
Makes me wonder how many other studs are fubar, but not popped....
Old 06-19-2012, 10:56 AM
  #14  
TECH Junkie
iTrader: (18)
 
LS1MCSS's Avatar
 
Join Date: Jan 2006
Location: Dover, Arkansas
Posts: 3,831
Likes: 0
Received 7 Likes on 7 Posts

Default

Originally Posted by Old Geezer
Makes me wonder how many other studs are fubar, but not popped....
None, the alldata torque spec's is the problem.
Old 06-19-2012, 02:22 PM
  #15  
TECH Senior Member
 
joecar's Avatar
 
Join Date: Apr 2002
Location: So.Cal.
Posts: 6,077
Likes: 0
Received 11 Likes on 9 Posts

Default

Originally Posted by LS1MCSS
None, the alldata torque spec's is the problem.
If he used the alldata specs on the other studs then there is a good change they are also fubar;

the problem is the user's faulty selection of procedure/spec... the alldata procedure/spec is not at fault (how does it know if he's not using TTY bolts).

Last edited by joecar; 06-19-2012 at 04:38 PM.
Old 06-19-2012, 03:06 PM
  #16  
TECH Addict
iTrader: (3)
 
Grimes's Avatar
 
Join Date: Mar 2003
Location: Northern NJ
Posts: 2,636
Likes: 0
Received 2 Likes on 2 Posts

Default

yeah i definitely would not trust the other studs anymore.
Old 06-19-2012, 03:11 PM
  #17  
Teching In
 
jasongantt's Avatar
 
Join Date: Mar 2011
Location: Fort Polk, La
Posts: 40
Likes: 0
Received 0 Likes on 0 Posts
Default

congrats on the extraction.....and learn from this mistake.....ALWAYS USE ARP TORQUE SPECS ON THEIR PRODUCTS!
Old 06-19-2012, 06:33 PM
  #18  
12 Second Club
iTrader: (10)
 
The_Bishop's Avatar
 
Join Date: Aug 2007
Location: Jersey
Posts: 271
Received 1 Like on 1 Post

Default

Also: If you torqued the other studs as if they were stock TTY bolts, they're trash now and hopefully you didn't damage anything else in the process.
Old 06-19-2012, 06:55 PM
  #19  
Launching!
 
tom falco's Avatar
 
Join Date: Jun 2009
Posts: 268
Likes: 0
Received 1 Like on 1 Post
Default

Remove the heads can the studs and start over. You over yielded the studs. Once you do that the studs are JUNK.
Old 06-19-2012, 07:49 PM
  #20  
ModSquad
iTrader: (6)
 
Che70velle's Avatar
 
Join Date: Jan 2012
Location: Dawsonville Ga.
Posts: 6,313
Received 3,361 Likes on 2,079 Posts

Default

Just out of curiosity, was this an aluminum, or iron block?


Quick Reply: Major problem. Head stud broken below deck. Please help!



All times are GMT -5. The time now is 09:41 PM.