General Maintenance & Repairs Leaks | Squeaks | Clunks | Rattles | Grinds

Air pump fuse question??

Thread Tools
 
Search this Thread
 
Old 01-16-2013, 05:16 PM
  #1  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default Air pump fuse question??

I have a 99 z28 and it keeps blowing the air pump fuse. Any ideas why this might be happening.
Old 01-16-2013, 08:13 PM
  #2  
TECH Senior Member
 
joecar's Avatar
 
Join Date: Apr 2002
Location: So.Cal.
Posts: 6,077
Likes: 0
Received 11 Likes on 9 Posts

Default

The air pump and its hose is full of condensation... everytime the pump runs the water causes a short which blows the fuse.

The air pump/hose get full of condensation when (for some reason) the secondary air is not able to get past the 2 check valves and into the exhaust.

Last edited by joecar; 01-16-2013 at 08:26 PM.
Old 01-16-2013, 10:42 PM
  #3  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

Ok so how do you fix that?
Old 01-17-2013, 04:17 AM
  #4  
TECH Senior Member
 
joecar's Avatar
 
Join Date: Apr 2002
Location: So.Cal.
Posts: 6,077
Likes: 0
Received 11 Likes on 9 Posts

Default

Possible causes:
- check valves may be rusted shut,
- diverter valve not working,
- solenoid fed vacuum to diverter valve is disrupted.

Troubleshooting chart: http://www.gearchatter.com/viewtopic8860.php
Old 01-17-2013, 09:17 AM
  #5  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

So the best thing to do first is to change out the check valves right?
Old 01-17-2013, 09:35 AM
  #6  
TECH Senior Member
 
joecar's Avatar
 
Join Date: Apr 2002
Location: So.Cal.
Posts: 6,077
Likes: 0
Received 11 Likes on 9 Posts

Default

If they're the cause (by being rusted shut).
Old 01-17-2013, 11:18 AM
  #7  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

I got a better idea. I don't have emissions here so I can eliminate egr and air pump all together. Where can I get block off plates to do this and is there a step by step procedure on doing this. I rather go this route since I want to change the plugs soon anyway. A much cleaner engine bay.
Old 01-17-2013, 05:57 PM
  #8  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

I deleted my egr and air pump today and found a major leak coming from the egr pipe that connects in the intake the bolt was stripped out and I just pulled it straight up. Could this have been the cause of the problems I have been having. The air pump also had some dry rotted air lines connected also. I haven't had a chance to block the headers off yet. I won't be able to do this until tomorrow but I was just wondering would this have been the reason for the lack of performance.
Old 01-17-2013, 06:06 PM
  #9  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

I also pulled the number 1 spark plug and they had AC delco plugs but they were gapped at 40. Is this ok or should they be gapped at 60. Should I go ahead and change all the plugs just to be on the safe side. I was thinking of the NGK tr55s. Any advice on this issue also.
Old 01-18-2013, 12:33 AM
  #10  
TECH Enthusiast
 
RJDio's Avatar
 
Join Date: Nov 2012
Location: NearHouston, TX
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
Default

I researched a couple years ago and installed the NGK TR5IX and they are pre-gapped at .040 which is what you want to use. They should install out the box just fine, Be careful if you do decide to gap them as you can damage the tip. You might as well install new wires too.
here is a good link to info
https://ls1tech.com/forums/generatio...5ix-plugs.html
Old 01-18-2013, 07:06 AM
  #11  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks I will try those out. But I still haven't got any feed back about the egr and air pump system. I guess I'll find out on my own today once I get everything back together.
Old 01-18-2013, 08:32 AM
  #12  
Launching!
 
Karl101's Avatar
 
Join Date: Nov 2009
Location: Huntsville, Arkansas
Posts: 210
Likes: 0
Received 0 Likes on 0 Posts
Default

remove the EGR and AIR and buy the block off plates from ws6 store
Old 01-18-2013, 08:42 AM
  #13  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

No need to spend unnecessary money. I bought a 35mm freeze plug to black egr going into the intake. and on the headers I will cut off the pipes and weld those up and grind them down and install. This should work.
Old 01-18-2013, 02:44 PM
  #14  
Launching!
 
Karl101's Avatar
 
Join Date: Nov 2009
Location: Huntsville, Arkansas
Posts: 210
Likes: 0
Received 0 Likes on 0 Posts
Default

i have the AIR block off plates around here somewhere. i bought them before i found out i didn't need them. i got Race style headers. if you want them and if shipping is cheap, let me know, i'll just give them to you.
Old 01-18-2013, 04:56 PM
  #15  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

I can't beat that. Sure I will take them just let me know how much shipping is. Thanks alot.
Old 01-19-2013, 01:54 AM
  #16  
TECH Apprentice
 
AmDWs6's Avatar
 
Join Date: Apr 2011
Location: Bahrain
Posts: 375
Likes: 0
Received 0 Likes on 0 Posts
Default

ngk tr55 for the plugs, for the block off its really no big deal sooner or later, you'll get headers.
Old 01-19-2013, 08:41 AM
  #17  
Staging Lane
Thread Starter
iTrader: (1)
 
theMOSTWANTED's Avatar
 
Join Date: Jan 2013
Posts: 65
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by AmDWs6
ngk tr55 for the plugs, for the block off its really no big deal sooner or later, you'll get headers.
Well you see I already have headers and they do have the emissions so I will need the block offs.



Quick Reply: Air pump fuse question??



All times are GMT -5. The time now is 01:59 AM.