LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Something isnt rigjt...

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Old 09-10-2013, 07:56 PM
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Default Something isnt rigjt...

94z28, newer 383 with mabey 2k on the clock.

I noticed today that the oil pressure was sitting at the first mark from zero. When revved, the guage does not move. On tyhe highway OR when free revving. No weird noises at all. When you turn the car off, the guage stays put, until you turn the car off again. When the key is turned to run, it drops to zero. Aftsr starting, the guage gies right back to that first mark and stays there. Sound like the sending unit is bad?
Old 09-10-2013, 08:34 PM
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You should put a manual gauge on it to verify the OP readings on the dash are accurate, then go from there.
Old 09-10-2013, 09:29 PM
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Remove the connector on the sensor, turn the key ON and see if the gauge pegs. If so, your gauge is ok and it's probably the sensor.
Old 09-12-2013, 02:21 PM
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I would love to put a manual gauge on it, but I don't have access to one. I'll try disconnecting the plug on it.

When I turn the key to "run" right now, the gauge zeros itself out. I also noticed that it take about 3-4 seconds for the gauge to register pressure. It always goes directly to 20 PSI though.

Prior to me noticing this, the cold startup pressure was always between the middle mark and the 3/4 mark on the gauge, and would settle down to about halfway between the 1/4 and 1/2 mark when hot. And when revved, it would always increase oil pressure.
Old 09-12-2013, 07:46 PM
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Update. Sensor disconnected, gauge pegs. It HAD a sensor that I think was wrong. 1/4 inch thread, and a longer shank. It was put in with an incorrect brass elbow piece at the top of the motor. Now, i used a male 1/4 inch to a female 1/8 inch adapter to thread the 1994 sensor (1/4 thread, short shank) in. Turn the car on, now Zero oil pressure. New sensor too. I broke the old sensor taking it off...... So tjats not going back on. Any ideas here? With the sensor out, oil pumps out of the elbow. The elbow was just hand tight......mabey that was it? Im at a loss here.
Old 09-12-2013, 07:49 PM
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Another bit of info. The valve cover was off.... I couldnt get my hands back there otherwise. I dont think that could affect it..... Could it?????
Old 09-12-2013, 08:40 PM
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Here are some pictures of the sensors:

Sensor that came off the car:



New sensor:



New on left, old on right:



same connector.....



old on left (broken) new on right One on the left is 1/4 inch, the one on the right is 1/8 inch.



The non/stock brass fitting I cant get but hand tight, with the small 1/4 to 1/8 adapter




What the hell? Could it not have been registering pressure because the fitting wasnt sealed tight?
Old 09-12-2013, 10:30 PM
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This is what is should have, if it is a late 94 with the sensor behind the intake.

http://shbox.com/1/oil_pressure_sensor.jpg

The sensor with the bigger threads is what is used on an early 94 that had the sensor by the oil filter.
Old 09-12-2013, 11:03 PM
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So... I have tbe correct new senzor then. I just need a pair of 90 degree fittings tbat will work. Coud the fitting not being tight have dropped my oil pressure to zero? Or is it possible i have a dud sensor?
Old 09-13-2013, 04:34 AM
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If the fitting was loose you'd be spraying oil everywhere.

This is why you need to pick up a manual gauge and check the actual pressure before you do irreparable damage to the bottom end! A manual gauge is cheaper than replacing the sending unit.
Old 09-13-2013, 07:26 AM
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I'll be picking up a cheap harbor freight oil pressure tester today. Its the only one that was cheap... most others ive found were in the 130-175 dollar range. I'll also be picking up a new sensor again.

Its strange. I started it up as soon as I got home last night, and it read 20 PSI steady, would not move if revved. I removed the drivers side valve cover, removed the sender and the elbow, put the adapter in the elbow, put it back in the car and put the new sender on it. Viola, ZERO oil pressure, and the check guages light on. Thats the only thing that was messed with.... the car hasn't even moved.

I'm guessing I got a dud sensor..... but I'm in a bit of a panic at the moment. With the elbow in, and sensor out, I had the wife turn the car on and it pumped a bunch of oil out of the fitting.... and the strange thing is that the engine is not makingn any noise like it wasn't getting oil...no rattles or knocks. While running, oil dribbles out over the top of the rockers, and when revved a little, it splatters pretty good all over the place.

I'll test tonite..... any guesses as to what it is?
Old 09-13-2013, 07:45 AM
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Dud sender, seen it many times. I personally recommend going with a Delco unit not a borg warner.
Old 09-13-2013, 08:10 AM
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If it's not the sensor the first place to check is the oil pressure drive gear that is bolted in the oil valley of the block. See what kind of shape the teeth are in.
Old 09-13-2013, 09:04 AM
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Thanks guys. I'm picking up the pressure tester at lunch and a new AC Delco sending unit. I'm also going to pick up some brass fittings that will be easier to tighten at teh top of the engine. The one pictured above doesnt get very tight at all, and makes the oil sending unit a pain in the *** to work with. I really need 2 90 degree fittings to make it work properly. I broke off the old sensor when taking it out..
Old 09-13-2013, 11:02 AM
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They do make a special socket for the oil pressure sensor...
Old 09-13-2013, 12:03 PM
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Yeah, I have it. The problem was that the fitting i have didnt space the sensor out far enough, and the longer sensor made it next to impossible to take it out straight......so it broke off.
Old 09-13-2013, 06:03 PM
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Great. 12 psi cold idle, drops when revved.
Old 09-13-2013, 06:40 PM
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Is that with the sending unit and dash reading, or manual guage ?
Old 09-13-2013, 06:59 PM
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Cheap manual harbor freight gauge. The new sending unit reads at the 1/4 mark, steady. Oil is full too.
Old 09-13-2013, 07:00 PM
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And my mistake , it was between 14psi and 16 psi.


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