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Pulling intake

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Old 11-11-2013, 03:14 PM
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Default Pulling intake

So im gonna be pulling my intake within the next week to change my opsu and was wondering if there is anything else I should just go ahead and change or check while ive got the intake off? 150xxx mile ls1 stock intake. Thanks,T.S.
Old 11-11-2013, 04:56 PM
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i would change intake manifold gaskets. If you still have the stock pcv system give it a good once over to check for dryrot, or leaks. Check your knock sensors and harness for corrosion.
Old 11-11-2013, 07:03 PM
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Be careful around the oil pressure sender in the back of the block or you'll be changing it whether you want to or not. lol
Old 11-11-2013, 10:22 PM
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Pick up a OPSU socket (10 bucks) from a parts store, I put it over my sensor to give it extra protection while I took intake off and put it back on. I left it over the sensor until I was completely done, then took it off and plugged in the clip. It saved me from breaking it after I just replaced it.
Old 11-12-2013, 12:54 AM
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When you pull your intake I'd clean the inside intake manifold and the runners on the head if there's anymore than a very light amount of oil build-up in either one. I'd also check the rubber Y on the pcv tube assembly, they're prone to dry rot and leak.
Old 11-12-2013, 03:39 AM
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Il definitely try the opsu socket to cover it till its all put back together ive read they are easy to break. I will probably just order the pcv valve and hose and look into the knock sensor manifold gaskets are in the mail.
Old 11-12-2013, 10:04 AM
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Inspect your knock sensors for rust and the harness wiring for issues. Replace the knock sensor harness and harness if necessary, then rtv the caps for the knock sensors to avoid rust in the future.

well, looks like someone already mentioned it and you have a harness coming. Rtv upon install.
Old 11-13-2013, 04:59 AM
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Quick tip for holding up the back bolts that don't come all the way out, clothespins. Takes no tension to compress but has enough to hold the bolts up. Good luck, it's not bad.

-J
Old 11-13-2013, 06:54 AM
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Rubber bands will work too ....2 rubber bands will take care of the 4 rear intake bolts. Lift the bolts up and then hook the rubber bands around them. Then you can lift the intake up and move it forward. When you remove the intake manifold lift it STRAIGHT UP BEFORE you move it forward. If you tilt the front of the intake up the rear of the intake will break off your oil pressure sending unit at the base. It is a plastic POS and very EZ to break.
Old 11-13-2013, 07:15 AM
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Why would you pull ihe intake to change OPSU ( oil pressure sending unit )?
if that is the only reason just buy a special socket ( 15-18.00) designed to remove and install opsu, and be finished before you even get out the tool to remove the intake.
just my .02'

Johnny
Old 11-13-2013, 08:30 AM
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That is true. About ten years ago I was swapping a LS6 intake onto my LS1 and broke off the OPSU at the base. I ordered a new one and when it came in I installed it without removing the intake manifold. It is tight back there but it can be done.
Old 11-13-2013, 08:37 AM
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I'll also agree with everyone mentioning replacing the intake manifold gaskets and giving it (and the heads) a nice, deep clean.

I'd also skip "fixing" anything with the stock PCV system and just do the '04 LS6 PCV conversion. For less than $100, you'll clean up the engine bay and have less oil consumption.
Old 11-13-2013, 09:55 AM
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The best way ive gone about making sure not to break the opsu is to pull that vacuum hose around the back to the pass. side of the engine bay. I use clothes pins to hold the back bolts up and it works for me. If the knock sensors and harness are good, Id put rvt around them to seal them good.
Old 11-13-2013, 05:20 PM
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Originally Posted by demonspeed
I'll also agree with everyone mentioning replacing the intake manifold gaskets and giving it (and the heads) a nice, deep clean.

I'd also skip "fixing" anything with the stock PCV system and just do the '04 LS6 PCV conversion. For less than $100, you'll clean up the engine bay and have less oil consumption.
^THIS! Looks cleaner, gets rid of tons of clutter (and those cheap, crappy lines that get soggy and disintegrate eventually causing vacuum leaks and oil mist being spewed everywhere) and is much more efficient than the LS1 PCV system.


This is before the LS6 PCV, notice the thick line running down the passenger side head?

This is after, no clutter and more efficient!
Old 11-13-2013, 08:44 PM
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Just did the LS6 Pcv swap this afternoon. Was time consuming but it was well worth it. The old Pcv hoses were all clogged up and gross.

Word to the wise. Take off those stupid brackets on the drivers side fuel rail and the bracket on the back of the drivers valve cover and toss them in a drawer. Makes getting to the manifold bolts much easier
Old 11-13-2013, 09:30 PM
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It turned out pretty clean this way. After 7 years and 200,000 miles with no problems



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