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85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)

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Old 03-16-2014, 09:19 PM
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Default 85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)

Welp, I am about halfway (generous estimate) through this project, to this whole post will be playing catch up.
The car is a 1985 Chevette 4 door that is about as clean as they get, as far as rust.

I bought it for next to nothing and had it running and driving 45min after trailering it home. It supposedly sat for about 3 years. The floors are gone, as they usually are, but every other inch of the car is beautiful.

Mmmm. I drove it for a few months as an econo beater to and from school (and to the sloppy mechanics fall dyno day where it laid down a mean 70whp), but I had plans of taking an 871 supercharger I had at the time and slapping it on a ls series engine of some sort. I eventually wised up and tossed that idea out the window when I decided to go for cheap and fun, and not ridiculously overpriced. I decided on a n/a lr4 (for da revs, brah) with a 60e due to limited trans tunnel space. I sourced a sub 90k mile truck that had been t-boned and gutted that poor truck for everything it had.

It was pretty nice, a 4.8L shortbed regular cab truck. That woulda been fun to play with, but a little heavier than the plan I had for that drivetrain haha. We had the chevette drivetrain sitting on the shop floor and the 4.8, sans the transmission, mocked up in the car in a day or so.

Anyways, jumping ahead a bit... after many hours (read: days) with a cutting wheel, a torch set, and an 8lb hammer, we had the trans and engine sitting all nice and pretty in the car.
We made some apocalypse ready motor mounts and made a trans crossmember out of a sign post, because we're classy gentlemen.



Then it hit me, the exhaust is going to be ridiculous to get right.. so I flipped the manifolds... so I did a thing and the project changed directions...
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-bab4p0t.jpg
Attachment 726023
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-wwgko08.jpg
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-kaqanni.jpg
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-pj0gjc8.jpg
So this is where I am currently at. I've skipped over a ton of little stuff, but I'll be keeping this thread up to date as I go. I have a few vids (link in my signature) that are a little more specific, but I didn't want too much of a TL;DR going on here. I'll add a list of the parts used so far a little later, and my future plans for it. This is recapping 3 weeks worth of work so it's a little watered down. So, whatcha guys think?

Last edited by Bogan; 03-16-2014 at 09:23 PM. Reason: broken image links
Old 03-16-2014, 09:52 PM
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Holy crap that thing is gonna be a monster lol.
Reminds me of the chevette carcraft did with a 500ci
caddy engine. Ran 11s with stock everything. Subscribed!
Old 03-16-2014, 10:16 PM
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A little detail on what it takes for the flipped truck manifolds to clear the master cylinder on the driver side of a chevette.
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-qrf0azy.jpg
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-8eu8uef.jpg
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-je9hqxs.jpg
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-aofnbov.jpg
and I can still check the fluid level. Mission status: success.

Originally Posted by a-low
Holy crap that thing is gonna be a monster lol.
Reminds me of the chevette carcraft did with a 500ci
caddy engine. Ran 11s with stock everything. Subscribed!
Haha thanks! It'll be interesting for sure. I won't be running 11's with the 155/80r13 tires, that's for sure. I have plans for that as well. I am still looking for a s10 8.5" 10 bolt with no avail so far.
Old 03-16-2014, 10:43 PM
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You're going to boil the brake fluid and not have brakes. Death trap in the making...

Andrew
Old 03-16-2014, 10:52 PM
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Originally Posted by Project GatTagO
You're going to boil the brake fluid and not have brakes. Death trap in the making...

Andrew
If I manage to heat my master cylinder up to 400deg I'll be amazed. It's not welded to the master, it has a ~1/2 gap. The car has a handbrake, I am not concerned.
Old 03-16-2014, 11:12 PM
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Originally Posted by Bogan
If I manage to heat my master cylinder up to 400deg I'll be amazed. It's not welded to the master, it has a ~1/2 gap. The car has a handbrake, I am not concerned.
That 1/2 inch gap is nothing....You will be surpised how hot **** can get under there, especially that close. At least put a heat shield of some kind in there.
Old 03-16-2014, 11:45 PM
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Originally Posted by 93M6Formula
That 1/2 inch gap is nothing....You will be surpised how hot **** can get under there, especially that close. At least put a heat shield of some kind in there.
I've considered wrapping the master in high temp radiant heat resistive insulating wrap, but I have bigger things I am concerned about at the moment than the master getting too warm. It's definitely in the plans at some point, but it sure isn't going to overheat with the car not in running condition yet haha.
Old 03-17-2014, 12:09 AM
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wow
wow
wow
Old 03-17-2014, 12:19 AM
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Originally Posted by Blown06
wow
wow
wow
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-bsa9tgc.jpg
Old 03-17-2014, 07:20 AM
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Good choice on that user name jordan lol
Old 03-17-2014, 07:29 AM
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Mabe slightly angle mill the manifold/s to brigh them tighter to the heads?
Old 03-17-2014, 12:18 PM
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Originally Posted by Bogan
The car has a handbrake, I am not concerned.
Atta boy, keep up the good work!
Old 03-17-2014, 12:32 PM
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I'd use part of a turbo blanket over the master cylinder. I can touch my turbo housing, it works really well.

Of course it's a death trap waiting to happen. My dad told me a story how he rode in a bbc chevette and feared for his life. Ever since then I always wanted to see a turbo'd lsx happen in a chevette. Looking forward to the progress
Old 03-17-2014, 05:16 PM
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haha i cant wait to see this, awesome picture of fairmont #3 there and the LVFP box truck
Old 03-17-2014, 05:22 PM
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Originally Posted by 98Camarod
I'd use part of a turbo blanket over the master cylinder. I can touch my turbo housing, it works really well.
Oh man, I like this idea a lot. Thanks!

Originally Posted by 98Camarod
Of course it's a death trap waiting to happen. My dad told me a story how he rode in a bbc chevette and feared for his life. Ever since then I always wanted to see a turbo'd lsx happen in a chevette. Looking forward to the progress
Haha, they are deathtraps stock. I'll keep things updated here for sure, along with video updates.
Old 03-17-2014, 06:09 PM
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Im going to be watching this build haha keep us posted, I actually took a video of your Hero dyno pull lol
Old 03-17-2014, 10:53 PM
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Originally Posted by postpass117
Im going to be watching this build haha keep us posted, I actually took a video of your Hero dyno pull lol
Haha that's awesome. It was such a powerhouse.
Old 03-18-2014, 09:11 PM
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Winning.
Old 03-18-2014, 09:21 PM
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man awesome please keep us updated
Old 03-18-2014, 09:40 PM
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85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-lwgslou.jpg
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-cf4eyg3.jpg
85 Chevette Sedan turbo build. (lr4, gt45, ls1 cam, stock rear)-jwkxng6.jpg
Hot side progress. Still waiting on vband flanges for the crossover and wastegate.


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