LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Emission AIR Delete RACE HEADERS

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Old 05-06-2007, 08:51 PM
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Default Emission AIR Delete RACE HEADERS

Well i just picked up some race style LT Hooker headers and what all do i need to install these? i kno i will need a tune cause it will throw codes but how do i go about the whole situation?Does the AIR pump run off a belt,if it does then i need a smaller belt? help me out i searched but am still having questions . So in total what do i need to get these on my Z thanks -ryan
Old 05-06-2007, 09:19 PM
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air pump is electric. i just did the same swap, set some time aside to do it.
Old 05-07-2007, 08:15 AM
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Im kind of new to the whole thing of deleting all this stuff so is there a tutorial thread somewhere that i didnt see or could someone help me out and make a list of what i have to do. Its a 97 Z/28 with all the stock bullshit on it AIR... EGR ... how do i get my race headers on and have a less cluttered engine bay? Thanks -ryan
Old 05-07-2007, 08:41 AM
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Air pump can go so just take the bracket and everything off. There is an EGR pipe on the pass side exhaust manifold that runs to the back of the intake manifold so that needs to be plugged. Air pump is on the driver side of the engine, just behind your air intake and the ABS modulator and you'll see it. You'll need something like this: http://cgi.ebay.com/ebaymotors/CHEVY...09454579QQrdZ1 for the EGR delete. It will get the pipe and the valve on the back of the manifold.
Old 05-08-2007, 09:50 PM
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Where do you plug the AIR from the engine ?? pics? tutorial?
Old 05-08-2007, 10:09 PM
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Dude, you have TWO threads going. Read one and you'll know what to do, sheesh.
Old 05-09-2007, 06:33 PM
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There's nothing to plug if you have non emissions headers! You put the headers on, throw the AIR pump away and you're done!
Old 05-09-2007, 06:41 PM
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^ well you do have to plug the hole on the stock intake duct or cai.
Old 05-09-2007, 07:01 PM
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what have you guys used to plug the hole?
Old 05-09-2007, 07:21 PM
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I used a 3/4 vacuum cap from advance auto.
Old 05-09-2007, 08:31 PM
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Block the EGR in the back of the Intake, cut off the Cross-over Tube for the Air System, and cap off the little hole on the Intake. If you want to get rid of the EGR, you have to cap off the little spot on the Intake where it used to conect to.
Old 05-09-2007, 09:10 PM
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Originally Posted by infinitebird
^ well you do have to plug the hole on the stock intake duct or cai.

Oh yeah forgot about that thing. I have SLP Ultra Z ram air and I used a bolt into the hole since it had a grommet in it.
Old 05-10-2007, 02:58 PM
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haha im a fcukin idiot im sorry guys just took out the air pump i see what you guys were sayin srry. another question is what did you guys do as far as the studs sticking out of the block that held the air pump in place ?
Old 05-10-2007, 03:08 PM
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Air pump studs are on an aluminum bracket, unbolt the whole bracket from the motor.

Dont forget to Completely remove and block off the EGR stuff. Back of the manifold, two parts, a valve and a tube. Remove and install block off plates.

Another trick with those headers is to join the #1 primary (its two pieces) with some high temp copper exhaust rtv and a t-bolt clamp. If not it will eventually leak.
Old 05-11-2007, 08:16 AM
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Can i leave the egr on for rite now with the AIR being gone ? will it hurt anything ?because i want to start installing them tonite and i dont have the block off plates for the egr yet ....
Old 05-11-2007, 08:30 AM
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Also im goin to be splicing and soldering wires for the o2 extensions ,but what kind of wire did you guys use and where can i find some? Also how many wiresdo i have to splice from each o2 ? thanks guys sorry for being a newb to LT installation
Old 05-11-2007, 09:32 AM
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Originally Posted by GrnZ
Can i leave the egr on for rite now with the AIR being gone ? will it hurt anything ?because i want to start installing them tonite and i dont have the block off plates for the egr yet ....
Won't make a bit of difference. Might get a SES light though.
Old 05-11-2007, 09:35 AM
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Originally Posted by GrnZ
Also im goin to be splicing and soldering wires for the o2 extensions ,but what kind of wire did you guys use and where can i find some? Also how many wiresdo i have to splice from each o2 ? thanks guys sorry for being a newb to LT installation
I had a serious time trying to solder O2 wires. I'm not much help there but know you might have some trouble. I could not get the solder to stick. I forgot which kind I was using though. You're going to have 4 wires on each sensor.



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