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How much clearance is required between a spark plug wire and an exhaust manifold?

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Old 05-31-2007, 07:59 PM
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Default How much clearance is required between a spark plug wire and an exhaust manifold?

How many inches of clearance are required when running a spark plug wire in between the primaries on an exhaust manifold? This is for a turbo setup, so the manifold is going to get pretty hot.

-Dave
Old 05-31-2007, 08:19 PM
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i havent found the answer yet but have had no luck with the DEI fiberglass boot protectors
Old 05-31-2007, 10:28 PM
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to much is not enough
Old 05-31-2007, 10:30 PM
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ive seen the boot melt off of the wire on a turbo car. wrap the hell out of the wire
Old 05-31-2007, 10:49 PM
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I think any air gap is good enough and heat sleeve hurts rather than helps as it will still transfer heat to the wire. If there is no air gap and the wire is touching, it is cooked no matter what you cover it with. For example, from what I've seen-

1/16th of an inch air gap = no problems whatsoever

Now take that same gap and close it up by putting heat sleeve on the wire = cooked wire
Old 05-31-2007, 11:00 PM
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Wow, do you really need that little of a gap?? I was thinking it would fall around a 1/2" minimum. It won't melt or arc off onto the manifolds?

Originally Posted by INTMD8
I think any air gap is good enough and heat sleeve hurts rather than helps as it will still transfer heat to the wire. If there is no air gap and the wire is touching, it is cooked no matter what you cover it with. For example, from what I've seen-

1/16th of an inch air gap = no problems whatsoever

Now take that same gap and close it up by putting heat sleeve on the wire = cooked wire
Old 05-31-2007, 11:29 PM
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Originally Posted by FastKat
Wow, do you really need that little of a gap?? I was thinking it would fall around a 1/2" minimum. It won't melt or arc off onto the manifolds?
I didn't have much more of a gap than that on the rear 2 plug wires on my LT1 car and ran the same set of taylor plug wires for 2+ years with no problems (and it was next to the collector, not a primary).

Your results may vary but from my experience any air gap is better than no gap and heat sleeve jammed in there.
Old 05-31-2007, 11:38 PM
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agree'd. Any gap will be sufficient.
Old 06-01-2007, 09:01 AM
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The gap can be very small as long as the wire is protected with a fiberglass boot shield.

Keith
Old 06-01-2007, 09:07 AM
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Hmm, sounds like people have mixed feelings about the fiberglass boot?
Old 06-01-2007, 09:14 AM
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Originally Posted by FastKat
Hmm, sounds like people have mixed feelings about the fiberglass boot?
Just about anything will melt if it is touch or is very close the the header. The main point is there needs to be a little gap between them. In my experience the gap can be decreased if there is some layer of protection around the wire.

Keith
Old 06-01-2007, 09:24 AM
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gimme some time with my new wires and NO boot and ill let you know the difference. I am driving 240 miles roundtrip tonight to the track and then run some passes. we will see if the wires survive
Old 06-02-2007, 09:14 AM
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ANSWER....5 passes and the wires were very cool to the touch after just a few minutes of cool down. WITH the boots, they would stay hot for a LONG time...so hot you couldnt hold them so my vote is little clearance is needed....and no boot protectors
Old 06-02-2007, 02:23 PM
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Thanks for the info! How much clearance do you have between your primaries and the wires, without the boot protectors on?

Originally Posted by cablebandit
ANSWER....5 passes and the wires were very cool to the touch after just a few minutes of cool down. WITH the boots, they would stay hot for a LONG time...so hot you couldnt hold them so my vote is little clearance is needed....and no boot protectors




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