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My cheap fuel system

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Old 07-27-2008, 05:57 PM
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Default My cheap fuel system

1 stock tank= free
vette regulator= $45
Walbro pump
05 mustang gt filter= $5
hand full of compression fittings I had laying around= free
roll of Summit 3/8" fuel line= $30
3" license plate recess box from suicidedoors.com= $15

drill some holes in the license plate box around the bottom of the sides, tac weld it to the bottom of the factorytank, run some hose connected to the vent tubes in the factory tank and direct it into a 3/8 hose size hole in the side of the box and clamp it, connect return line from vette regulator to 5/16" vent tube, now the return line feeds the makeshift sump too

pretty easy and dirt cheap fix to the non sumped tank issue if you ask me

also a lot easier than building an internal sump from scratch
Old 07-27-2008, 06:15 PM
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pics pics pics pics pics pics

get the picture?
Old 07-27-2008, 06:54 PM
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I'll get some pics up later, I just took some of the box, the vent tube, and the location I mounted the pump, filter, regulator above the rear end housing

The license plate boxes are folded up but the corners aren't welded, this creates a taper that allows fuel to come in/out more easily towards the top of the box, but it gets tighter and tighter down to the bottom.

For my needs it will do just fine and I seriously doubt I'll have any starvation issues unless the tank is almost bone dry. Best part is the pump is easy to get to and unless you look close everything appears stock. No hanging sump or fuel tank, no hole in the trunk floor, and it would be easy to go back to a mechanical pump (not that I ever will).
Old 07-27-2008, 07:45 PM
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If you are talking about the vette regulator that everybody else is using its actually a regulator and filter so you can omit the mustang fuel filter.
Old 07-27-2008, 07:49 PM
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But doesn't that have to come after the pump? Plus that thing costs $45...I'd rather replace a $5 filter every other oil change than let that one get clogged. I also thought it would be a good idea to filter before the pump so it doesn't burn up prematurely.

I have a habit of getting bad gas so I want it to be as easy as possible keeping everything good.
Old 07-27-2008, 09:39 PM
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running a tight filter as a pre-filter is a bad idea, it puts too much restriction on the inlet side of the pump. That said, yes, you do need some type of filter on the inlet.
Old 07-27-2008, 09:45 PM
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You can get the filters for cheaper than that the wix version from like napa would be more than sufficient and they are cheaper.
Old 07-27-2008, 11:01 PM
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id like to see some pics of this too, trying to figure out my fuel system right now
Old 07-28-2008, 12:17 AM
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Originally Posted by 1BadAction
running a tight filter as a pre-filter is a bad idea, it puts too much restriction on the inlet side of the pump. That said, yes, you do need some type of filter on the inlet.
um..so what kinda suggestion do you have? I don't really follow
Old 07-28-2008, 01:30 AM
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you need a filter that is designed for the suction side of a pump. it will be around 75 or 100 micron. usually this is handled by the mesh "sock" on the inlet of the pump when its in the tank.
Old 07-28-2008, 04:17 PM
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my factory pickup has a sock like that, so I don't need an actual filter then?
Old 07-28-2008, 05:59 PM
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Originally Posted by thunderstruck507
my factory pickup has a sock like that, so I don't need an actual filter then?
you'll need a standard high pressure filter after the pump to protect the injectors, but the sock will keep the bigger garbage out of the pump.
Old 07-30-2008, 01:53 AM
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got pics up? would like to see how this turned out



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