LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Fuel Pump Trap Door Mod---PICS!

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Old 03-21-2010, 09:38 AM
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Originally Posted by Michigan Skip
That's what I said I did. I used progressively larger drill bits in the corners and marked the bits so I only went thru just enough to puncture the sheet metal. Made the holes large enough to get snips started. Snips worked quite well, and I lost no hair, developed no blisters, nor did I inhale any smoke.
Yeah sorry.. I have a bad habit of not reading an entire post...
Old 03-21-2010, 10:53 AM
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Sweet
Old 03-21-2010, 11:31 AM
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I never said tin snips would not work nor did I say they were a bad idea. I just didnt have any at the time and I hadn't heard of anyone blowing themselves up yet using the cutoff wheel so I thought I would give it a go. If I die working on my car so be it lol.

They may be a good idea to use, but this works too.

The fuel lines are only about 3/4" away from the sheet metal but the metal is only about 1/16" thick so basically use just enough of the wheel to cust 1/8" and your good to go.

I could cut with little to no sparks from the wheel fairly easily until I got it opened slightly, then any fumes would have escaped so I picked it up a little bit, I just made sure the wheel shot the sparks into the car instead of down and I swept up the mess after I was done.

STOCKTA, if you would like to add that info feel free! This write-up was only ONE way you could do this! There are many others that people can use and they can make an educated decision after reading this post. The more the merrier!
Old 03-21-2010, 02:10 PM
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i used foam tape instead of a rtv. makes it easier to remove and reseal when done.
Old 03-21-2010, 02:37 PM
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If you end up blowin up doin this then **** was just meant to be that way..lol

There is a pretty good amount of room between the Tank and the Panel that you will cut..that's if you are cutting in the correct places.

Here is mine..

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Last edited by the_merv; 10-16-2011 at 04:18 PM.
Old 03-21-2010, 02:47 PM
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Do you have any problems with it sealing up on that L in that indention?
Old 03-21-2010, 02:53 PM
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Nope.. I don't seal anything there. The Tank is sealed and I have that piece of carpet with the rubberized bottom over my Panel. I have never had any problems with Vapors in the car, and I plan to do the next one the same way.
Old 03-21-2010, 02:55 PM
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lol, I am not worried about vapors. I am worried about exhaust fumes. I Have LPP Longtubes with an LPP Y-Pipe and an SLP LM1 and thats it. It stops there...no other piping. So if I have no seal there exhaust will pour into the car lol.
Old 03-21-2010, 02:56 PM
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Originally Posted by the_merv
If you end up blowin up doin this then **** was just meant to be that way..lol

There is a pretty good amount of room between the Tank and the Panel that you will cut..that's if you are cutting in the correct places.

Here is mine..

This is exactly what i was thinking. I am going to drop the tank on my camaro when it comes time for the new pump, but while it's out I'm going to make my cuts so I'll have an access panel later. I already have the rear end out so it's not a big deal
Old 03-21-2010, 03:08 PM
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when I did this on a buddies car we just let the sparks fly, like stated the tank is sealed so no worry about blowing **** up. we used a metal real estate sign we grabbed off a road -err I mean was donated to us
Old 03-21-2010, 03:16 PM
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hahahahaha, nice!
Old 03-21-2010, 03:20 PM
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Originally Posted by SS RRR


nice!
Old 03-21-2010, 03:22 PM
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Originally Posted by Z28Camaro30Ann
lol, I am not worried about vapors. I am worried about exhaust fumes. I Have LPP Longtubes with an LPP Y-Pipe and an SLP LM1 and thats it. It stops there...no other piping. So if I have no seal there exhaust will pour into the car lol.
I have 3" TD's dumped right infront of the Axle..not as much exhaust will get in the car as you think..I've never smelled it.
Old 03-21-2010, 09:23 PM
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I painted mine with some left over undercoat and it made it look real nice. It does not have that scrap metal look to it. Just a thouhgt. I figured it would also protect it a bit.
Old 03-21-2010, 09:39 PM
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I didnt paint it cause noone will ever see it lmao.
Old 03-21-2010, 09:46 PM
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awesome write up! i also recommend pneumatic shears... no sparks and no risk of accidentally cutting through fuel lines
Old 03-21-2010, 11:36 PM
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Originally Posted by jasonisdn
i used foam tape instead of a rtv. makes it easier to remove and reseal when done.
thats what i was going to suggest. the weather stripping with an adhesive side. really wouldn't need it because the pump probably wont ever go out again, but i think it is just a bit cleaner and easier to deal with. i know noone will see it but i know its there. <---- just my opinion though. thanks for the measurements i'm actually getting ready to put a 255 in mine
Old 06-22-2012, 06:57 AM
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plus one on the trap doors guys, been getting ready to do this for a minute now
Old 06-22-2012, 08:30 AM
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Originally Posted by JoshuaGrooms83
plus one on the trap doors guys, been getting ready to do this for a minute now
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Old 06-22-2012, 03:14 PM
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i am, im horrible. i dig. hard lol

notice your from waukesha. lake geneva here


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