LT1-LT4 Modifications 1993-97 Gen II Small Block V8

How to go about replacing the exhaust manifold gasket??

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Old 03-30-2011, 11:20 PM
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Default How to go about replacing the exhaust manifold gasket??

Hey guys, well in the next couple days i will be replacing my passenger side exhaust manifold gasket and am wanting some insight. This is the first time i'll ever do this on an lt1, so what is the process? Just looking for tips, helpful advice, any insight at all. Thanks guys
Old 03-30-2011, 11:31 PM
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OE style: Fel-Pro MS95585

or use Fel-Pro 1406. They both have 'ears' on the ends. start the front & rear bolt as you go back together, then just hang the gasket in place on those 2 bolts. Go slow, take your time. Tighten from inner-outer bolts on the manifolds
Old 03-30-2011, 11:39 PM
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If you gotta take the manifolds off, just replace them with headers
Old 03-30-2011, 11:53 PM
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Start right now trying to make your forearms as skinny as you can.
Old 03-30-2011, 11:55 PM
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If you leave even the tiniest bit of old gasket in there, your installation of new gaskets will leak.
Old 03-31-2011, 01:57 PM
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Thanks guys, i'm using the Fel-Pro gaskets. Do i have to take anything else off, or should i to make it go easier? Does everyone go from the top of the engine bay or from the bottom?
Old 03-31-2011, 02:07 PM
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If your anything like me then you will probably have to do a little bit of both.
Old 03-31-2011, 02:14 PM
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small hands will help for sure, and air tools will save a few cussing storms
Old 03-31-2011, 04:36 PM
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And soak the bolts in PB Blaster for a few hours (2-3 times) before trying to loosen them. You'll be sad if you break one off in the head...
Old 03-31-2011, 04:44 PM
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Alright thanks guys
Old 03-31-2011, 11:53 PM
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Good advice above, I've done quite a few of these for people as well as my own.
Skinny arms, PB blaster, clean mating surfaces and a swear jar.
Take your time, and torque them down right but don't overdo it and strip the head.

Most gaskets will hang on the outer mounting bolts while you install the rest.
That way, you can leave the manifold hanging without letting it drop completely.
That thing is heavy and can be hard to line up while holding a gasket in place and trying to turn a bolt.

There are a few companies offering header bolts with 12pt caps and/or provisions for allen wrenches.
That sure does make getting the bolts on there a lot easier if you decide to run headers.
Locking bolts are a nice too, but they can be a pain to install.



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