Suspension & Brakes Springs | Shocks | Handling | Rotors

rear koni install help!!

Thread Tools
 
Search this Thread
 
Old 12-31-2007, 03:24 PM
  #1  
TECH Regular
Thread Starter
iTrader: (4)
 
vatechguy3's Avatar
 
Join Date: Jan 2007
Location: Yorktown, VA
Posts: 495
Likes: 0
Received 0 Likes on 0 Posts

Default rear koni install help!!

i'm installing a set of 4th gen koni's REAR shocks and sam's springs.

i've got the stock shocks and springs out now.

my question is about how to install the shocks so they are still adjustable.

do you drill a hole in the carpet?? can the tool be used to adjust them without removing the side panels??

thanks
tony
Old 12-31-2007, 03:34 PM
  #2  
TECH Senior Member
iTrader: (4)
 
trackbird's Avatar
 
Join Date: Oct 2002
Location: OH
Posts: 5,110
Likes: 0
Received 3 Likes on 3 Posts

Default

IN a 4th gen, you'll find that the carpet has perforations in that area. You just gently tear it open. In a 3rd gen, you slide the carpet up behind the seat and flip it back.
Old 12-31-2007, 04:08 PM
  #3  
TECH Fanatic
iTrader: (7)
 
GMmexican's Avatar
 
Join Date: Jan 2006
Location: San Jose, CA
Posts: 1,607
Likes: 0
Received 0 Likes on 0 Posts
Default

call sam strano he will guide you through the install
Old 12-31-2007, 04:09 PM
  #4  
TECH Regular
Thread Starter
iTrader: (4)
 
vatechguy3's Avatar
 
Join Date: Jan 2007
Location: Yorktown, VA
Posts: 495
Likes: 0
Received 0 Likes on 0 Posts

Default

i did call sam, but he's off today (i guess everyone needs some time off sometimes!), was hoping to find someone here who knew so i don't have to wait till next weekend to finish.

i guess i'll give sam a call on wednesday.

tony

Last edited by vatechguy3; 12-31-2007 at 04:15 PM.
Old 12-31-2007, 04:14 PM
  #5  
TECH Regular
Thread Starter
iTrader: (4)
 
vatechguy3's Avatar
 
Join Date: Jan 2007
Location: Yorktown, VA
Posts: 495
Likes: 0
Received 0 Likes on 0 Posts

Default

just went back out to the garage, couldn't find any perforations near the shock mount hole.

tony
Old 12-31-2007, 05:58 PM
  #6  
TECH Senior Member
iTrader: (4)
 
trackbird's Avatar
 
Join Date: Oct 2002
Location: OH
Posts: 5,110
Likes: 0
Received 3 Likes on 3 Posts

Default

Originally Posted by vatechguy3
just went back out to the garage, couldn't find any perforations near the shock mount hole.

tony
If it's a 4th gen, they are there. You may have to dig and pull on it a bit. It's not designed to just "fall open".
Old 12-31-2007, 07:03 PM
  #7  
TECH Regular
Thread Starter
iTrader: (4)
 
vatechguy3's Avatar
 
Join Date: Jan 2007
Location: Yorktown, VA
Posts: 495
Likes: 0
Received 0 Likes on 0 Posts

Default

its a 2001 z28.

i will be heading out to the garage again in the morning and will check then, got to go to a party with the wife for now.

tony
Old 12-31-2007, 07:12 PM
  #8  
LS1TECH Sponsor
iTrader: (41)
 
Sam Strano's Avatar
 
Join Date: Apr 2002
Location: Brookville, PA
Posts: 9,581
Received 130 Likes on 84 Posts

Default

Tony, the carpet has very, VERY faint lines in it you use to knife on and cut open. My '01 had 'em. Even if they are not there, cut the carpet anyway, just leave a flap so you can close it. When you do that it's barely noticeable with the seat down when you tuck them closed, and not at all with the rear seat up.
__________________
www.stranoparts.com --814-849-3450

18 SCCA National Championships in house, many more for our customers prove we know our stuff.Talk is cheap, results matter.

Check out our KONI prices, our Master Cylinder Brace, and new Xtracker Hub/wheel bearing upgrade kits!
Old 12-31-2007, 07:36 PM
  #9  
Staging Lane
 
SGMZ28's Avatar
 
Join Date: Oct 2004
Location: Culpeper, Va
Posts: 54
Likes: 0
Received 0 Likes on 0 Posts
Default

To add to Sam's post, you'll know you have the right spot because you'll pull out a piece of foam above each shock after you cut the perferations.

Don't mind the car, it's filthy. But you can get a good idea where you need to look.
Attached Thumbnails rear koni install help!!-img_3407.jpg   rear koni install help!!-img_3410.jpg   rear koni install help!!-img_3409.jpg  

Last edited by SGMZ28; 12-31-2007 at 08:00 PM.
Old 01-01-2008, 12:14 AM
  #10  
TECH Regular
Thread Starter
iTrader: (4)
 
vatechguy3's Avatar
 
Join Date: Jan 2007
Location: Yorktown, VA
Posts: 495
Likes: 0
Received 0 Likes on 0 Posts

Default

thanks for the info guys.
i will give it another shot in the morning.
too much liquid refreshments in me now to head out into the garage with sharp objects!!

happy new year!!
tony
Old 01-01-2008, 01:00 PM
  #11  
TECH Regular
Thread Starter
iTrader: (4)
 
vatechguy3's Avatar
 
Join Date: Jan 2007
Location: Yorktown, VA
Posts: 495
Likes: 0
Received 0 Likes on 0 Posts

Default

ok guys, i found the perforation and got the koni's in.

BUT, i put the new springs in, and per the service manual aligned the bottom of the spring facing forward. i then jacked up the rear end (from the pumpkin) to take the load of the jack stands and load the springs.

the problem is there is a gap between the new springs and the lower perch. see the pics below.

i know many, many people are running these springs, so the question is, did i do something wrong?? or is this the way the springs are suupose to sit on the lower perch??

thanks
tony
Attached Thumbnails rear koni install help!!-suspension-install-001a.jpg   rear koni install help!!-suspension-install-002a.jpg   rear koni install help!!-suspension-install-003a.jpg   rear koni install help!!-suspension-install-004a.jpg  
Old 01-01-2008, 04:15 PM
  #12  
12 Second Club
iTrader: (6)
 
Viper's Avatar
 
Join Date: Dec 2001
Location: Cleveland, OH
Posts: 4,908
Received 3 Likes on 3 Posts

Default

Interesting. I've always had the tail pointing towards the back. Turn them 180 and I bet they seat fine.
Old 01-01-2008, 04:21 PM
  #13  
Launching!
 
Ironhead's Avatar
 
Join Date: Dec 2005
Location: AR (PA born and fled)
Posts: 294
Likes: 0
Received 2 Likes on 2 Posts
Default

Look at the space under the bumpstop. No way is that axle all the way up. In fact it looks to be almost at full droop.

Raise the axle. I bet they sit fine.
Old 01-01-2008, 05:01 PM
  #14  
TECH Regular
Thread Starter
iTrader: (4)
 
vatechguy3's Avatar
 
Join Date: Jan 2007
Location: Yorktown, VA
Posts: 495
Likes: 0
Received 0 Likes on 0 Posts

Default

raised the axle up all the way until it picked the rear of the car off the jack stands with no luck, still has the gap.

tried rotating the springs to they face the rear, and no joy, see pics below.

any ideas guys??

tony
Attached Thumbnails rear koni install help!!-suspension-install-2-001a.jpg   rear koni install help!!-suspension-install-2-002a.jpg   rear koni install help!!-suspension-install-2-003a.jpg  
Old 01-01-2008, 05:30 PM
  #15  
Launching!
 
Ironhead's Avatar
 
Join Date: Dec 2005
Location: AR (PA born and fled)
Posts: 294
Likes: 0
Received 2 Likes on 2 Posts
Default

Make sure the spring is on the isolator correctly. Then make sure the isolator is nestled in the chassis pocket properly.

The pics don't look terrible. Probably just have the top of the spring off center somehow. Especially since it looks like you still have too much gap under the bumpstop.
Old 01-01-2008, 07:19 PM
  #16  
TECH Addict
iTrader: (6)
 
SpdFrk1990's Avatar
 
Join Date: May 2005
Location: Cincinnati
Posts: 2,571
Likes: 0
Received 1 Like on 1 Post

Default

Yeh they dont look seated right or let it on the ground jacking it up by the rear is not good enough sometimes specially if you have the front up also.
Old 01-01-2008, 08:28 PM
  #17  
Launching!
iTrader: (13)
 
OhTwo's Avatar
 
Join Date: Jul 2003
Location: Urbandale, IA
Posts: 250
Received 14 Likes on 11 Posts

Default

Originally Posted by SGMZ28
To add to Sam's post, you'll know you have the right spot because you'll pull out a piece of foam above each shock after you cut the perferations.
I did this mod a couple of years ago and didn't know about the perfs before this post. I've always pulled up the carpet to get to the Konis whenever I've done any work that required them to be removed (like when I swapped out the 10 bolt for a 9 inch). Once again, this is the place to learn something new - and it's only January 1st!!!
Old 01-02-2008, 05:06 AM
  #18  
TECH Fanatic
iTrader: (263)
 
69TA's Avatar
 
Join Date: Apr 2003
Location: NJ
Posts: 1,879
Likes: 0
Received 3 Likes on 3 Posts

Default

Maybe the rubber isolator that sits on the top of the spring is not seated correctly on the spring making things a little crooked.

It has a mold where the spring eye catches and rests into.
Old 01-02-2008, 07:27 AM
  #19  
LS1TECH Sponsor
iTrader: (41)
 
Sam Strano's Avatar
 
Join Date: Apr 2002
Location: Brookville, PA
Posts: 9,581
Received 130 Likes on 84 Posts

Default

At risk of sounding simplistic... don't worry about it. Make sure the springs are seated in the isolators correctly, and that's that. I turn them so the pigtail is at the rear, but you can do what you like. The axle moves in an arc, and when you compress it the spring pads level out. There is no issue, and if you look at stock ones, they do the same thing.
__________________
www.stranoparts.com --814-849-3450

18 SCCA National Championships in house, many more for our customers prove we know our stuff.Talk is cheap, results matter.

Check out our KONI prices, our Master Cylinder Brace, and new Xtracker Hub/wheel bearing upgrade kits!
Old 01-04-2008, 12:32 PM
  #20  
On The Tree
iTrader: (5)
 
Jon2kZ's Avatar
 
Join Date: Dec 2005
Location: OC, CA
Posts: 100
Likes: 0
Received 0 Likes on 0 Posts

Default

For my rear Koni adjustment I had a friend make a simple tool out of some scrap. I didn’t want to rip the carpet, so what I did was first take the foam piece out and punch the hole all the way thru, then cut a slit in the carpet above the hole in the foam for the tool to slip thru. I think it’s the cleanest way to go.






All times are GMT -5. The time now is 12:57 AM.