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97 Kouki 240sx LS1 build/clean daily --Lots of pics--

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Old 05-29-2012, 09:15 AM
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Default 97 Kouki 240sx LS1 build/clean daily --Lots of pics--

Hey Tech, as some of you may remember, I was previously building a 95 240sx ls1 but I did not like the way it turned out. Had someone make custom swap parts and he basically took the build over and I never got to work on it (hated having no control over MY car). Also, the quality of the build was not up to my standards... So I sold the car, the swap parts, and no longer associate myself with the guy.... starting over fresh

Info on the current build:

Chassis:
- Bought a clean, completely stock 97 s14 240sx. Kouki FTW
- (drove 10 hours to get this car... very hard to find a nice 240)
- base model, 4-lug, no sunroof, automatic
- absolutely no rust, no damage, no accidents

Engine/Drivetrain:
- stock ls1/t56 from an 04 GTO
- replaced ALL the gaskets with new GM gaskets
- FAST 78 intake manifold w/ stock TB
- stock fuel rails w/ fuel pressure gauge installed
- factory Hurst f-body shifter
- new Monster Stage 1 clutch w/ billet steel flywheel
- new slave cylinder
- ARP pressure plate and flywheel bolts
- ls6 oil pump
- ls2 timing chain

Suspension/Brakes/Wheels:
- RYO fully adjustable coilovers
- R33 GTS-T front and rear brakes w/ Hawk HPS pads
- 5 lug hubs to replace the 4 lug hubs
- 350z 17" wheels with new federal 595 tires
- GT Spec front and rear strut bars

Swap Parts:
- Fueled Racing swap kit
- Aeromotive 340 fuel pump
- Koyo aluminum radiator
- dual 12" fans w/ aluminum shroud
- custom 3" y-pipe to single 3.5" out w/ a Spintech muffler
- q45 VLSD diff
- Corvette FPR/filter
- custom engine wire harness

Cool Parts/Other:
- factory Euro kouki gauge cluster (reads to 160mph, US only reads to 120)
- replaced the interior with minty Kouki SE seats (gratify pattern), new OEM dark gray carpet, and uncracked black dash
- ARC titanium cooling panel

Last edited by D.Jones; 03-07-2013 at 11:59 PM.
Old 05-29-2012, 09:16 AM
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Put my coilovers on and drove the car for a couple months before taking the ka out.





put my strut bar on for fun lol







clean engine bay awaiting the ls1



koyo rad and fans installed





my Euro 160mph cluster



q45 diff, nice and clean



these should do for now, until I can get something wider...


Last edited by D.Jones; 05-29-2012 at 11:19 AM.
Old 05-29-2012, 09:17 AM
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my brakes



yeah, they're big enough



R33 brakes vs stock 240



the day I brought the ls1 home



tore it down to do a H/C swap, but decided to keep it stock and just replace all the gaskets, install a new ls6 oil pump, and ls2 timing chain



my brother sneaking pics of me



ls2 chain vs ls1



Moroso oil pan and stud kit installed



ls1 almost done, with my brother's s13 peeking in the back







made my air intake




Last edited by D.Jones; 05-29-2012 at 11:15 AM.
Old 05-29-2012, 09:17 AM
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Monster Clutch's billet steel flywheel with ARP bolts



Stage 1 Monster Clutch with ARP pressure plate bolts. Got it for a good price on sale, should do the job just fine



After a lot of struggle, got the tranny on and bolted up


Last edited by D.Jones; 08-21-2012 at 11:51 PM.
Old 05-29-2012, 09:17 AM
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rain or shine, I'm getting work done





originally automatic, I had to drill out the firewall for the master cylinder



getting there...


Last edited by D.Jones; 08-21-2012 at 11:56 PM.
Old 05-29-2012, 09:17 AM
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UPDATE: more pics on page 2

Last edited by D.Jones; 08-30-2012 at 10:02 PM.
Old 05-29-2012, 11:39 AM
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Nice build. You are going to hurt some feelings with this car when you get it done.
Old 05-29-2012, 12:08 PM
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Put a small cam in it. 50hp and it takes like 5 minutes with motor out. Will be a pain in the *** to do it later.
Old 05-29-2012, 02:56 PM
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I agree. While its out put a custom baby cam in it and full valve train.
Old 05-30-2012, 11:58 AM
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everything looks great except the bulls shirt

U-C-F!!!! Knights!
Old 05-30-2012, 02:01 PM
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Wish I kept my LS1 fairly stock in my 240sx, still would of put a small cam in it though,
Old 05-30-2012, 09:52 PM
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subscribed! im doing this in my s13 soon!
Old 06-03-2012, 12:41 AM
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i envy you man i wish now that i did an ls swap ... but i got lazy and dropped a sr in my 240 and upgraded the turbo lol just up the boost yesterday again to 18lbs, good luck with the build though man your gunna get crazy looks from any tuner you pass lol
Old 06-03-2012, 05:14 PM
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I would put in a small-mild cam in as well
Old 08-22-2012, 12:02 AM
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Thanks everyone, I added some new pics. I wanted to throw a small cam in, but it just wasn't within my budget... I may spray it later down the road though after I get use to it and have some spare cash

Almost done, more to come soon if I get time to work on it between college classes and my work schedule.

Last edited by D.Jones; 08-22-2012 at 12:14 AM.
Old 08-23-2012, 02:17 PM
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great build man, looks great.
Old 08-25-2012, 10:04 PM
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How many miles on engine?
Old 08-27-2012, 02:18 AM
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Great build!
Thanks very much for the info.

Last edited by brian g; 08-27-2012 at 11:17 PM.
Old 08-27-2012, 08:46 AM
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how did you like the fueled kit? Thats the one im leaning towards the most especially since im thinkng I may go automatic with mine.
Old 08-27-2012, 12:01 PM
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Originally Posted by rlatulipe5591
i envy you man i wish now that i did an ls swap ... but i got lazy and dropped a sr in my 240 and upgraded the turbo lol just up the boost yesterday again to 18lbs, good luck with the build though man your gunna get crazy looks from any tuner you pass lol

+ 1 on this

and PLEASE do a side exhaust like all import guys do it these days.

Hell I 'll even chip in to pay for it if you promise to get pics of domestic and import owner's first impressions!


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