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HELP! JB Weld + Cast Aluminum Oil Pan?

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Old 03-28-2007, 09:25 PM
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Default HELP! JB Weld + Cast Aluminum Oil Pan?

What do I do with these crevices on the inside of the pan? Should I fill them with JB weld or just let them go? The pan holds water just fine, but I am wondering if I should take the extra step and use JB Weld too.

Here's the inside of the pan that I am considering filling with JB Weld. Any suggestions??







Here's the outside of the pan.



Before welding, we tightened the pan down against a junk block. This helped to minimize warping. Unfortunately we did not have easy access to the inside of the pan.

So JB Weld the inside or no?

More pics at my website!

Thanks, -Dave
Old 03-28-2007, 09:46 PM
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Leave it alone you should be ok. The quality of the welding looks to be fairly good. Aluminum is a bitch to weld and get awesome results.
Old 03-28-2007, 11:12 PM
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i'd make sure it doesnt leak and leave it at that. Id hate to have a piece of JB weld chip off under engine distortion and end up in your oil pickup. ive found that using thin stuff like solvent is best to find leaks.
Old 03-29-2007, 08:04 AM
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Yeah, rubbing alcohol or laq. thinner will find leaks if you have them, much better than water (water has higher surface tension and "needs" a bigger hole).

I wouldn't worry about the inside surfaces.

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Old 03-29-2007, 08:56 AM
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Cool, I guess I can fill it up with rubbing alcohol then and see if I find any leaks. I don't want to contaminate the pan, because if we have to weld again and there are solvents, etc in the pores, it's not going to weld very well.
Old 03-29-2007, 09:49 AM
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Just blow out all the cracks to make sure there's no loose slag and bolt it up.
Old 03-29-2007, 10:09 AM
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The problem is that I largely get one shot at doing this right… I don’t want to bolt it up, put it in the car, fill it with oil and THEN find out I have a leak. If I do have a leak, I have to drain it, take it off the car, pressure wash it, run it through the dishwasher (literally) and then start to weld hoping I got all of the crap out of the pores. If there’s still oil or solvent in the pores it will not weld well.

I’m wondering if the JB Weld will be reliable insurance to get it done right the first time.
Old 03-29-2007, 11:23 AM
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I would not chance it because with time and age the oil can begin to effect the bite of the jb weld against the aluminmum and cause it to break free. Especially with heat cycling and the vastly different expansion rates of the two materials.
Old 03-29-2007, 01:02 PM
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I vote against the JB Weld in the oil pan. The solvent test will reveal any leaks and won't dirty the pan if you need more welding.
Old 03-29-2007, 02:39 PM
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Rubbing alcohol will evaporate without leaving any residue. If there is residue... spray it with brake cleaner to clean it up.
Old 03-29-2007, 02:52 PM
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Originally Posted by gnx7
Rubbing alcohol will evaporate without leaving any residue. If there is residue... spray it with brake cleaner to clean it up.
Both rubbing alcohol and laq thinner will readily evaporate leaving you ready to weld.

We used to use laq thinner to clean parts to get ready to weld at the last shop I worked at. It doesn't stay long, especially if you put a little heat in the part.

'JustDreamin'



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