Forced Induction Superchargers | Turbochargers | Intercoolers

Procharged 396 LTX (built by ellwein)

Thread Tools
 
Search this Thread
 
Old May 25, 2016 | 10:26 PM
  #1  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default Procharged 396 LTX (built by ellwein)

This will be my official build page. While I have been building this car for over 10 years little bit here and there, I have finally replaced everything except for the stock block/rotating assembly.
I had the car procharged @ 10psi for around 8months making 475rwhp on stock heads, cam, rotating assembly with kooks headers. I have the 24x EFI Connection LS coil per plug and PCM so the car was easily tunable.
The car never missed a beat, but began to have terrible blow by. I made a custom catch can setup, that would PUMP oil into the cans every time I drove. I did a leak down test and concluded that the rings were toast. I made the executive decision it was finally time to have a custom motor built for the ol girl and gave Karl Ellwein, the world renowned LT1 engine builder, a call and discussed a plan. I made some quick moves and got a hold of Advanced Induction to start on some ported Trick Flow cylinder heads w/ a custom grind blower camshaft. After that it was a couple of weeks going back and forth trying to find out the right combo to use for the rotating assembly. Ended up doing a Callies Forged DragonSlayer 3.875" Crank, Callies Forged Ultra I Beam rods, Custom Forged Diamond -17.1cc dished blower pistons. I have included some pictures of tear down, inspection, and the engine currently at Karls shop(all engine pictures are courtesey of Karl Ellwein). If you would like to see the complete build, click here http://www.ellweinengines.com/ERE65/ERE65.htm

I Have an engine dyno (not chassis) date setup for June 11th to break in the engine and make sure it makes reasonable hp. Plans are to have the car strapped to the chassis dyno mid July. Hoping for anything above 700rwhp w/ 15psi on a D1SC Procharger. Will do a total mod list in the future.

Last edited by 97SSD1; May 25, 2016 at 11:02 PM. Reason: More mods
Reply
Old May 25, 2016 | 10:34 PM
  #2  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default



Before tear down.....
Reply
Old May 25, 2016 | 10:37 PM
  #3  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default

LT1s are notorious for the stock pistons to break off ring lands....



carnage




oil cooked piston...this happened to #7 & #8




Broken in 2 spots...
Reply
Old May 25, 2016 | 10:44 PM
  #4  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default

Pullin the motor...






Motor about to come out






Reply
Old May 25, 2016 | 10:50 PM
  #5  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default

The block. Decided to go with all 5 main caps Billet steel, however only the center three are 4-bolt splayed.








Last edited by 97SSD1; May 25, 2016 at 11:04 PM.
Reply
Old May 25, 2016 | 10:52 PM
  #6  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default

Callies Ultra I beam Connecting Rods and Custom Diamond -17.1cc Dished Blower Pistons



Callies Ultra I Beam Rods






Custom Diamond Pistons mated with Callies Ultra I Beam Rods
Reply
Old May 25, 2016 | 10:54 PM
  #7  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default

Trick Flow 21degree LT1 heads ported by Advanced Induction w/ Manley Valve springs, Manley Valves 2.02 I/1.60 E



21degree TFS heads


Reply
Old May 25, 2016 | 10:56 PM
  #8  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default

Assembly....Callies DragonSlayer 3.875" Stroke Crankshaft









Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-1

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-2

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-3

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-4

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-5

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-6

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-7

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-8

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-9

10 Camaros You Should Never Buy

 
Old May 26, 2016 | 01:11 AM
  #9  
Blown06's Avatar
8 Second Truck Club
iTrader: (32)
 
Joined: Apr 2006
Posts: 5,181
Likes: 8
Default

Cool build. Nice to see something different.
Reply
Old May 26, 2016 | 07:02 AM
  #10  
Bob@BruteSpeed's Avatar
LS1Tech Sponsor
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
iTrader: (16)
 
Joined: Mar 2003
Posts: 21,020
Likes: 35
From: Roanoke, IN
Default

Originally Posted by Blown06
Cool build. Nice to see something different.
I agree, very cool! Bob
__________________
ATI ProCharger and Moser Sales 260 672-2076

PM's disabled, please e-mail me
E-mail: brutespeed@gmail.comob@brutespeed.com

https://brutespeed.com/ Link to website


Reply
Old May 26, 2016 | 07:23 AM
  #11  
Nostang's Avatar
TECH Enthusiast
20 Year Member
iTrader: (4)
 
Joined: Oct 2003
Posts: 544
Likes: 3
From: Gilbert, AZ
Default

Good Stuff. Are you running a small base circle cam on that setup?
Reply
Old May 26, 2016 | 06:00 PM
  #12  
Blackbirdws6's Avatar
TECH Addict
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (7)
 
Joined: Mar 2005
Posts: 2,161
Likes: 4
From: Millstone Twp, NJ
Default

Looks great! Who will be doing the tuning?
Reply
Old May 27, 2016 | 09:04 AM
  #13  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default Tuning

EFI Alchemy in green cove springs, FL. He exclusively does LSX tuning, but since im runnin the 24x LS coil per plug and LS pcm he can tune it no sweat. He got 475rwhp out of my 100% bone stock head, cam, rotating assembly w/ 10psi and 0 knock.
Reply
Old May 27, 2016 | 09:08 AM
  #14  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default

Ya know...im not sure. Advanced Inductions spec'd out the heads, cam, springs, valvetrain....i had 0 input on what they did because i could never get ahold of them. They didnt want to talk to me about MY build...they said they would only talk with my engine builder Karl Ellwein. Not very good customer service, probably would not use them again. Only reason I used them is because Karl swears by their work.
Reply
Old May 29, 2016 | 09:05 PM
  #15  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default



Cam Specs...
Reply
Old May 30, 2016 | 07:45 AM
  #16  
myltwon's Avatar
TECH Addict
iTrader: (1)
 
Joined: Jul 2004
Posts: 2,965
Likes: 7
From: Palm Harbor, FL
Default

Originally Posted by 97SSD1
Ya know...im not sure. Advanced Inductions spec'd out the heads, cam, springs, valvetrain....i had 0 input on what they did because i could never get ahold of them. They didnt want to talk to me about MY build...they said they would only talk with my engine builder Karl Ellwein. Not very good customer service, probably would not use them again. Only reason I used them is because Karl swears by their work.
Wouldn't be the first time I've heard about AI's less than stellar customer service. Same reason I ended up with Lloyd.

Great build thread excited to see the end result.
Reply
Old May 30, 2016 | 10:47 AM
  #17  
Jimbo1367's Avatar
TECH Senior Member
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2009
Posts: 8,033
Likes: 661
Default

With all the $$$$$, why not go LS swap anf make some real pwr?
Reply
Old May 30, 2016 | 06:36 PM
  #18  
97SSD1's Avatar
Thread Starter
Staging Lane
 
Joined: Oct 2015
Posts: 75
Likes: 1
From: Lexington Park, MD
Default

This engine can make 1000rwhp if wanted....is that not real power? I have an LS trailblazer SS....they are not all that people make them out to be...in fact it seems like they are exactly the same output as my engine, with parts costing more money...not to mention at the minimum i would have to switch k member and transmission....so thats several thousand right there.....how does that make any sense???
Reply
Old May 31, 2016 | 07:59 AM
  #19  
SwampWS6's Avatar
TECH Fanatic
iTrader: (7)
 
Joined: Apr 2013
Posts: 1,077
Likes: 1
From: Ballwin, MO
Default

Originally Posted by 97SSD1
This engine can make 1000rwhp if wanted....is that not real power? I have an LS trailblazer SS....they are not all that people make them out to be...in fact it seems like they are exactly the same output as my engine, with parts costing more money...not to mention at the minimum i would have to switch k member and transmission....so thats several thousand right there.....how does that make any sense???
This ^^^^ LTFTW!!!!

Hope this doesnt turn into a LT/LS pissing match......
Reply
Old May 31, 2016 | 11:36 AM
  #20  
hokeplaya05's Avatar
TECH Fanatic
10 Year Member
Photogenic
Photoriffic
Liked
iTrader: (3)
 
Joined: Mar 2013
Posts: 1,208
Likes: 77
From: new hampshire
Default

Originally Posted by 97SSD1
This engine can make 1000rwhp if wanted....is that not real power? I have an LS trailblazer SS....they are not all that people make them out to be...in fact it seems like they are exactly the same output as my engine, with parts costing more money...not to mention at the minimum i would have to switch k member and transmission....so thats several thousand right there.....how does that make any sense???
Well said! each motor has their strengths and weaknesses. my car came with an LT1, it is going to stay with an LT1 as long as I own it. meanwhile I am building an LQ4 to swap into my truck

awesome build BTW, any pictures of the car itself? cant wait to hear it make some noise and hurts some feelings!
Reply



All times are GMT -5. The time now is 05:26 AM.

story-0
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-1
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-2
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-3
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-4
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-5
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-6
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-7
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-8
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-9
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE