Originally Posted by No Juice
(Post 13594058)
What is the flow comparison between the single Bosch044 and twin Walbro255's? |
Here are some fueling calculations I have done on some pumps to give them a decent comparison. I use an 80% usage and BSFC of .60 which is more of a boosted setup, but these'll give you decent numbers. - Walbro 255lph in tank pump 220lph @ 58psi @ 12 volts / 260lph @ 58psi @ 14 volts 260lph = 68.69 Gallons Gas = 6.2 lb / gal 260lph / 68.69 gallons = 425.88 lb / hr 80% = SAFE = 567.84 fwhp using .60 BSFC (lb / hr x 80%) / BSFC 482.67rwhp / 2x Pumps = 965.34rwhp / 3 Pumps = 1448.01rwhp using 15% drivetrain loss - Denso Supra in tank pump 260lph @ XXpsi @ 12 volts / 290lph @ 43psi @ 14 volts 290lph = 76.61 Gallons Gas = 6.2 lb / gal 290lph / 76.61 gallons = 474.98 lb / hr 80% = SAFE = 633.31 fwhp using .60 BSFC (lb / hr x 80%) / BSFC 538.31rwhp / 2x Pumps = 1076.62rwhp / 3 Pumps = 1614.93rwhp using 15% drivetrain loss If someone gets me the LPH at voltage for the 044 I'll do the math and you can get a straight comparison with actual numbers. |
Originally Posted by Beaflag VonRathburg
(Post 13610704)
Here are some fueling calculations I have done on some pumps to give them a decent comparison. I use an 80% usage and BSFC of .60 which is more of a boosted setup, but these'll give you decent numbers. - Walbro 255lph in tank pump 220lph @ 58psi @ 12 volts / 260lph @ 58psi @ 14 volts 260lph = 68.69 Gallons Gas = 6.2 lb / gal 260lph / 68.69 gallons = 425.88 lb / hr 80% = SAFE = 567.84 fwhp using .60 BSFC (lb / hr x 80%) / BSFC 482.67rwhp / 2x Pumps = 965.34rwhp / 3 Pumps = 1448.01rwhp using 15% drivetrain loss - Denso Supra in tank pump 260lph @ XXpsi @ 12 volts / 290lph @ 43psi @ 14 volts 290lph = 76.61 Gallons Gas = 6.2 lb / gal 290lph / 76.61 gallons = 474.98 lb / hr 80% = SAFE = 633.31 fwhp using .60 BSFC (lb / hr x 80%) / BSFC 538.31rwhp / 2x Pumps = 1076.62rwhp / 3 Pumps = 1614.93rwhp using 15% drivetrain loss If someone gets me the LPH at voltage for the 044 I'll do the math and you can get a straight comparison with actual numbers. B044 is the blue line in the chart below: http://www.turbobuick.com/forums/e85...ml#post2532768 |
Originally Posted by 70GS455
(Post 13619970)
You're comparing apples and oranges. You quote flow at 58 psi for the W255 but 43 psi for the Denso ?? You need to use flow rate at a common pressure for a true comparison. B044 is the blue line in the chart below: http://www.turbobuick.com/forums/e85...ml#post2532768 |
Originally Posted by Beaflag VonRathburg
(Post 13623019)
I'm aware of that, but you find the denso numbers at 58psi. http://www.turbobuick.com/forums/e85...ow-graphs.html Comparing one static operating condition is usually not very helpful. Looking at an entire characteristic curve conveys much more information. |
Originally Posted by 70GS455
(Post 13623725)
Here you go: http://www.turbobuick.com/forums/e85...ow-graphs.html Comparing one static operating condition is usually not very helpful. Looking at an entire characteristic curve conveys much more information. Even on what I will be doing with my 93 it will all be set to 43psi. It'll be flowing 5 fuel pumps and 16 injectors through a transitionary curve. I think the only time you need the curve is when people are trying to crutch a fuel system. Basically saying, "Well, I'm jacking my 42lb injectors to 80psi, but will my pump be able to keep up?" I'd rather spend a little more money on my fuel system and know that if I over run my wastegate or something else happens my fuel system will keep up and have a safety net. |
Boost reference fuel systems are the correct way to build a FI fuel system. Although you can make do with static pressure. It is not the best way to do it though. And only a crazy person would use 5 pumps. That's just asking for a failure and engine destruction. Use the minimum number of pumps actually supplying fuel to the engine as possible, while safely satisfying its demands. I use a pair of 044's, but if a single had been available at the time that suited my needs, I would never have considered multiple pumps. I may well swap them for a Fuelab though at some stage, as they seem to offer superb performance on a compact package. |
Originally Posted by Beaflag VonRathburg
(Post 13627455)
The only time you need a curve is on a boosted applicationt |
Originally Posted by stevieturbo
(Post 13627668)
Boost reference fuel systems are the correct way to build a FI fuel system. Although you can make do with static pressure. It is not the best way to do it though. And only a crazy person would use 5 pumps. That's just asking for a failure and engine destruction. Use the minimum number of pumps actually supplying fuel to the engine as possible, while safely satisfying its demands. I use a pair of 044's, but if a single had been available at the time that suited my needs, I would never have considered multiple pumps. I may well swap them for a Fuelab though at some stage, as they seem to offer superb performance on a compact package. I bought this for $300 shipped: http://i287.photobucket.com/albums/ll159/veee8/001.jpg That's why I will be running 5 fuel pumps. Two in one tank, those three in the other. LED light to indicate each pump is running under boost. I want something that will sound, drive OEM, and provide the performance I need on a budget. Five walbro pumps fits that description. There's not a fuel pump out there that can supply 1000 and / or 1500 rwhp with the perfect manners of a 255 pump. I have most if not all of the fuel system and electronics figured out how everything will work together. The only variation may be switching to an A2000 on the second fuel system, but I'm not sure if I'd want to deal with the noise or if it could take running at 3ish V for an extended drive. That I do need to figure out at some point, but I have a while to do so. I like the 044 pumps. I'd like to see someone make two of them fit in the tank using the stock equipment. I doubt that'd happen as they're pretty large, but that would be a super nice setup and support a ton of power.
Originally Posted by 70GS455
(Post 13629595)
The fuel pump characteristic curve tells you everything you need to know about a fuel pump's output characteristic. You can get the flow rate number at any pressure. The number you were looking for is on the curve... |
So how exactly can an LED light prove each pump is running and supplying adequate fuel ? And if it was possible, who the hell is going to sit watching LED lights in a car making 1000+ hp when racing ? Nobody. And they certainly wouldnt be able to respond fast enough to do anything about it. 044's are good, but they wont support much over 1000bhp as a pair anyway. Although that seems to depend where the power is measured. The Fuelab pumps seem to offer setups that can supply 1000+ with ease, and then some. But if fuel demand really is above and beyond one or two pumps, just fit a mechanical pump. There certainly is no thinking required. Its very easy to know whether it will work or not. "The Keep It Simple Stupid", approach should never be overlooked. Your's goes way beyond anything simple. Good luck with a very flawed approach though |
Originally Posted by stevieturbo
(Post 13630510)
So how exactly can an LED light prove each pump is running and supplying adequate fuel ? And if it was possible, who the hell is going to sit watching LED lights in a car making 1000+ hp when racing ? Nobody. And they certainly wouldnt be able to respond fast enough to do anything about it. 044's are good, but they wont support much over 1000bhp as a pair anyway. Although that seems to depend where the power is measured. The Fuelab pumps seem to offer setups that can supply 1000+ with ease, and then some. But if fuel demand really is above and beyond one or two pumps, just fit a mechanical pump. There certainly is no thinking required. Its very easy to know whether it will work or not. "The Keep It Simple Stupid", approach should never be overlooked. Your's goes way beyond anything simple. Good luck with a very flawed approach though I've heard bad things about the fuelab pumps:
Originally Posted by veee8
(Post 13360665)
Two 1000 hp fuelab pump failures, something internal going on. Replaced with an A1000, no issues at all. 500whp. We have run a couple of their 1500 hp pumps in the past that seemed to work on a couple of different cars, but I believe the age old problem of getting too large, quality control went down, maybe moved the operation to foreign countries? I dont know, these newer pumps dont seem to as good as the ones from a little over a year ago. I also had a fuelab regulator bad out of the box, diaphragm was ripped, they sent a new one free of charge. but I am no rolling the dice on the oumps anymore. We are running the 4303 pump on this car, rated for continuous duty. The 4700 do have more volume potential, but I am not sure how they would like being run continuous on the street. |
We all know what assumption is... As you well know, you cannot assume that a power supply, means any fuel actually flowing, let alone enough to feed the engine. It's the very reason that although I use two pumps, they use one relay, and one fuse. At least if any aspect of the power supply is suspect, both pumps should stop. There are no check valves. So if one pump fails, I would hope that immediately fuel pressure will drop to a level that wont allow the engine to run...and not get damaged. I really didnt want to run multiple pumps, but at the time, I didnt believe there was a single pump that would fulfill my requirements. Not good to hear about the Fuelab though. I guess I'll hang fire on that, and wait for more feedback on them. |
Originally Posted by Beaflag VonRathburg
(Post 13630354)
I'm not knocking that as it is good information, but it is a graph drawn on a piece of graphing paper. The numbers aren't exactly the most accurate. I give the guy an A for effort, but I'd rather have a table with XXpsi = YYYLPH, XX+5psi = ZZZlph. The guy obviously has the information. That'd be like you asking me for a nitrous jet list, I paint it in water colors, take a picture, and send it to you. It might get the job done, but there is a better way to do it. |
Originally Posted by stevieturbo
(Post 13632601)
We all know what assumption is... As you well know, you cannot assume that a power supply, means any fuel actually flowing, let alone enough to feed the engine. It's the very reason that although I use two pumps, they use one relay, and one fuse. At least if any aspect of the power supply is suspect, both pumps should stop. There are no check valves. So if one pump fails, I would hope that immediately fuel pressure will drop to a level that wont allow the engine to run...and not get damaged. I really didnt want to run multiple pumps, but at the time, I didnt believe there was a single pump that would fulfill my requirements. Not good to hear about the Fuelab though. I guess I'll hang fire on that, and wait for more feedback on them. How long have you had the dual 044s running? On a large single pump I know a lot of people like the magnafuel stuff. You might want to check them out. I know they're rated for continual voltage too so you can cruise with them.
Originally Posted by 70GS455
(Post 13633206)
They are as accurate as the test methodolgy will allow, translated to a plot. Thank you You do realize there are production tolerances, right? Take ten pumps, check them all at XX psi and none of them will read exactly YYY.YY lph. In fact they will all give you a different number. When a manufacturer gives you a table (or graph) of flow vs psi, it's usually an average of a statistically significant number of individual units, or a worst-case tolerance stack-up of the worst expected performer (which they hope to show will meet performance requirements, which means any other pump will do better than the requirements). So really, a table can overspecify a pump's characteristic because no two pulled off the production line are exactly alike You kind of answered your own question though. If you are making a graph you need the plot points from a table to make the graph. If the plot points from the table are averages of production tolerances or an overspecification your graph will show those same characteristics and so will anything taken from it at an undefined value. Obviously, that is like you say, "As accurate as the test methodolgy will allow," but all that we can really work with. I'm sure statistically we could take an equation to figure out the average of a value between two points. We did it in my old statistic class, but I really don't remember much from that class. Though getting a statistical average between two points with production tollerances and possibly invalid data are you really getting accurate information? You say that we don't really need a static point, but in most instances most people aren't running a boosted application and would prefer to see a static flow rating. I'm sure that's why most fuel pump manufacturers put out ratings at 43 or 58psi where most applications will run at. To put out a rating at 2 or 99 psi might not help a ton of people. On the other hand though if we are only lookng for one static flow rating why try to theoretically calculate hp ratings from the when we can look at the tons of examples on this site and many others of what someone can do with say a single 255lph pump, A1000, 044, etc.. I'd rather take real world in car test results than theoretical calculations any day although as you've seen I enjoy figuring out what we should see out of a pump at .XX BSF, YYpsi, and ZZvoltage. |
30A fuse, running for about 4 years now. No problems whatsoever. The Magnafuel etc pumps are too big physically for what I want, and would require a lot of work to install. I dumped an A1000 in favour of the 044's for that reason, plus IMO the 044's are better. Although my A1000 was first used around 2002, so wouldnt be of the same capacity of the more modern versions. Either way, its physical size was the problem. I want a pump I can mount underneath my tank, so it doesnt intrude into luggage space in the trunk where my fuel cell is located.. And pretty much anything over 2.75" diameter, wont fit. Hence the 044's whilst tight, are ideal. |
There's not a fuel pump out there that can supply 1000 and / or 1500 rwhp with the perfect manners of a 255 pump. |
Originally Posted by 70GS455
(Post 13637908)
And you get OEM Mercedes reliability with Mercedes quiet. |
Bosch is "German" |
Originally Posted by Bizzles
(Post 13639278)
Bosch is "German" People think they are buying reliable German engineering, when in fact lots of parts are cheap foreign shite |
Originally Posted by stevieturbo
(Post 13637121)
30A fuse, running for about 4 years now. No problems whatsoever. The Magnafuel etc pumps are too big physically for what I want, and would require a lot of work to install. I dumped an A1000 in favour of the 044's for that reason, plus IMO the 044's are better. Although my A1000 was first used around 2002, so wouldnt be of the same capacity of the more modern versions. Either way, its physical size was the problem. I want a pump I can mount underneath my tank, so it doesnt intrude into luggage space in the trunk where my fuel cell is located.. And pretty much anything over 2.75" diameter, wont fit. Hence the 044's whilst tight, are ideal. I may end up wiring my second fuel cell as you've stated with a single fuse for all three pumps. That way if it isn't powered I'll at least have a little while to notice the failed transition. I have another fail safe method in mind, but haven't figured out all of the details just yet.
Originally Posted by 70GS455
(Post 13637908)
Actually there is. The external Pierburg 7.00228.51.0 ("360 lph") is from the SL55 AMG. If you look at it's flow vs pressure curve, and pick off the one static point you are interested in, it will do 88 gph at 58 psi (13.5v). with a BSFC of .5, that enough fuel for roughly 1000 hp. And you get OEM Mercedes reliability with Mercedes quiet. They are around $250.
Originally Posted by stevieturbo
(Post 13639455)
And lots of parts on modern Merc's are most certainly NOT German. Which is my point. People think they are buying reliable German engineering, when in fact lots of parts are cheap foreign shite On an unrelated note we just had about 60 engineers, sales reps, and the COO of Mercedes stay at my hotel for a week and bring eight new 2012 models with them. We had to shut our parking lot down and let them have the whole thing which they promptly baricaded and enforced with two armed guards. |
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