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Return style fuel system using stock fuel rail and evap line

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Old 02-12-2017, 10:45 PM
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Default Return style fuel system using stock fuel rail and evap line

As the title states I want to try and use the stock fbody fuel rail and evap as the return line. I've searched and found a few threads regarding this, but none of them quite answered what I needed. I could really use some pics and a parts list.
Old 02-14-2017, 12:55 AM
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Come on I know there's some of you out there that either have or also looked into doing it.
Old 02-14-2017, 03:11 PM
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try asking in the forced induction section. Threads come to fuel and injection to die...
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Old 02-14-2017, 04:06 PM
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I used my stock Evap line as my return line but I switched to Billet rails.. it makes life alot easier going that route..


Its possible to use the stock rails but you would have to cut off the end of the rail (where schrader valve is) and thread it for an AN style fitting...

then you can add your AFPR and then route it back using the evap line.
Old 02-14-2017, 05:57 PM
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Seems that way
Old 02-14-2017, 05:58 PM
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Originally Posted by Majestic9C1
I used my stock Evap line as my return line but I switched to Billet rails.. it makes life alot easier going that route..


Its possible to use the stock rails but you would have to cut off the end of the rail (where schrader valve is) and thread it for an AN style fitting...

then you can add your AFPR and then route it back using the evap line.
I thought the rail was already -4 AN
Old 02-14-2017, 06:00 PM
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If not I have no issue going to after market fuel rails. Then it's a matter of finding ones that fit correctly for a stock LS7 intake manifold
Old 02-14-2017, 08:21 PM
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I have pics if you want to see them to give you some idea
Old 02-14-2017, 11:32 PM
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Originally Posted by Majestic9C1
I have pics if you want to see them to give you some idea
Yeah if you would. I'd appreciate it.
Old 02-15-2017, 04:04 AM
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Originally Posted by JoshuaGrooms83
i just did a bunch of planning on this for myself. ok heres what i did from another member but put my own twist on it but you can get the gist of it.

ok first the stock fuel line on the drivers side has a cap on it that covers the pressure release valve. its a 4AN male end, take the shradder valve out and then it goes somehting like this if you think of it in order. I used 6AN to the return since its just easy instead of getting a bunch of reducers and expanders since most FPRs come with 6an connections.

4An female to 6an male fitting

6an to 6an female coupler
aeromotive 40-90psi boost regulated Fuel pressure regulator (1:1 reference) try to get one with the 1/8 NPT so you can have a fuel pressure gauge on it.


two optinon for lines and fittings
option 1 (more expense due to 15ft of an hose costing about $65)
2 6an fitting to 6an hose
6an hose
6AN Male To 5/16" SAE Quick Disconnect Male Fuel Fitting


option 2 (cheaper but you have less flexability due to hard lines but its about have the cost for 25ft verses only 15ft)
2 Fuel Line Adapter -6an Fem To 3/8" Aluminum PRE-730613BLK
25ft of 3/8" Aluminum Fuel Line Tubing Hose
6AN Male To 5/16" SAE Quick Disconnect Male Fuel Fitting

select one of the stock return ports on the back of the car at the fuel T block near the fiuel filter and plug it with a
Brass Pipe Fitting Hex Head Plug 1/4" NPT Fuel Air Boat

after that, the quick discounect fitting goes into the stock plastic line and thats it.
you now have a true return style fuel system without losing your EVAP system.
Originally Posted by No Juice
Well is sounds like you got it covered. Anyways I used a GM style O-ring adapter fitting to change it to a -6 size then used a -6 female plug. Aeromotive makes it. However, I don't remember the size of the male threaded end into the T block. Here is a pic


What i'll be doing^^^^
Old 02-15-2017, 03:18 PM
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If you need more pics I can take some and upload some more
Old 02-16-2017, 01:55 AM
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Originally Posted by Majestic9C1









If you need more pics I can take some and upload some more
Thanks for the pics. You ran all new fuel lines then? Oh and whose fuel rails did you end up using?

Last edited by BennyB; 02-16-2017 at 10:54 AM.
Old 02-16-2017, 04:40 PM
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I used the factory metal lines that run underneath the car but everything else is new braided stuff..

I got my rails,hose and fittings from this place


http://www.fasster.com/
Old 02-17-2017, 02:00 AM
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Originally Posted by Majestic9C1
I used the factory metal lines that run underneath the car but everything else is new braided stuff..

I got my rails,hose and fittings from this place


http://www.fasster.com/
Ahh I see it now, I just needed to open my eyes a little bit. That's really clean!
Old 03-10-2017, 12:09 PM
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Well I did end up buying the fast fuel rails. I decided to do that to make things a little easier. I am still using the stock hard lines though. Anyone know what fittings are needed to connect factory hard lines to the rails and tank?
Old 10-06-2020, 09:55 AM
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Default I could use the pictures lf you don't mind

Originally Posted by Majestic9C1
I have pics if you want to see them to give you some idea
I'm trying to do this right now and I could really use the pictures lf you don't mind sending them my email address is Jspeak25@gmail.com
Old 03-02-2021, 12:27 PM
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Originally Posted by Majestic9C1
Attachment 589664

Attachment 589665

Attachment 589666

Attachment 589667


If you need more pics I can take some and upload some more
I HATE to bring up old threads... But I am doing this exact same set up based on the pictures I saw of yours in this thread. Ordered all of my stuff from the same company, mounting FPR in the same general location.

What did you do behind the engine bay? Did you make any changes at the T block in the back of the car or at the pump? I just want to make sure I have it all right before it goes back together. I greatly appreciate any input or additional photos you have, but I know this is a 4 year old thread..



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