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Broken bolts in the exhaust manifolds!

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Old 03-20-2007, 09:55 PM
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Default Broken bolts in the exhaust manifolds!

well today i was going to take off my exhaust to check some **** and i was using a impact wrench and the 3 of the studs snapped off and i dont know what the hell to do with my exhaust cuz if i snap the other 3 it wont hold up anyone got any ideas??
Old 03-20-2007, 11:56 PM
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Is any part of the stud sticking up from the manifold, or did they break flush?
Old 03-21-2007, 11:50 AM
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Can you use an easy out? Do you have any pic's?
Old 03-21-2007, 04:46 PM
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If there is any thread sticking out, you can either:

PB Blast them, let them soak, give them a nice whack on the end and then vice grip them for all you are worth

Tighten two nuts face to face on the stud so that neither of them will move, and unscrew the one closest to the flange.

OR

MIG weld a nut onto the stud, PB Blast and wrench it out.

If nothing is sticking out past the head or flange, then these things aren't going to work and it is time for a different set of solutions.
Old 03-21-2007, 05:24 PM
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Originally Posted by 96blkformula
..... i was using a impact wrench
Don't do that again!.... No wonder it snapped!!

When it comes to exhaust manifold bolts,....just fall in love with a 10mm socket (short and long), a ratchet, a 10mm ratchet wrench, some WD-40 and **** load of patience.


If you have a bit of threading showing,..enough to screw a nut on ,...I'd get some JB weld automotive from AutoZone and put in on the inside of the nut,....thread it through just enough to catch the threading (DON'T LET THE JB WELD TOUCH THE BLOCK!!!) let er sit for a while and patiently use a ratchet wrench or a socket/ratchet to remove the bolt.

Last edited by WS6 Rampage; 03-21-2007 at 05:31 PM.
Old 03-21-2007, 08:15 PM
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Hopefully there is some bolt sticking out...you might have to remove the manifold to allow for better access. The 5.3 chevy trucks often times have the same problem. I have had to pull a truck head to gain access to be able to drill it out. The back cylinder, back bolt head was just missing!
Put down the impact wrench.....
Old 03-21-2007, 11:08 PM
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well guys its all over... went out and bought my friends headers and decided to screw the manifolds! started at 6 o clock tonight and finished putting in the new headers at 11 but thanks for all your help guys!!
Old 03-22-2007, 01:28 AM
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Wait......so the bolts got stuck in the MANIFOLDS?
Old 03-22-2007, 05:20 AM
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Originally Posted by Da Swami
Wait......so the bolts got stuck in the MANIFOLDS?
Yea,....I thought the head of the bolt snapped and he couldn't get the threaded part of the bolt out of the head. How would it get stuck in the manifold itself?!! ... Now THAT I've never heard happen before!
Old 03-22-2007, 07:45 AM
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ok well this is what happend i looked at it a lil more closely when i took them out of the car it seems that the stud must of snapped right after the bolts so there was thread coming off the manifolds but you guys have to realize its a 2000 with 80 thousand miles on it....kinda rusty but ill try to get some pictures for u guys tho!
Old 03-22-2007, 11:10 AM
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Originally Posted by Da Swami
Wait......so the bolts got stuck in the MANIFOLDS?

Good catch. That's crazy.




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