Cabin resonance after engine & rear end overhaul
#1
Cabin resonance after engine & rear end overhaul
I had my engine overhauled recently and I since the car was given back to me I now have a resonance between roughly 2000-3000RPM that shakes the cabin and rattles the contents of the center console.Same ATI non-underdriven crank pulley, new OEM motor mounts, new OEM tranny mount, replaced cats in y-pipe with straight pipe, same LS7 clutch, same OEM aluminum driveshaft, new axles, stock 10-bolt rear-end was rebuilt during the same time frame. I'm not seeing any rubbing witness marks from the exhaust hitting the chassis, although I just noticed that the clamshell exhaust hanger fell apart and we have that side supported by safety wire for the moment., But after using the safety wire, the resonance continues. The car was on a 4-post lift last night for some cleanup tasks so I couldn't check all angles, but my digital level said the bottom of the oil pan, bottom of the tranny, and driveshaft were all very close to 1*, the axle was hanging so I didn't measure it.
Any ideas how I can isolate and eradicate the resonance?
Any ideas how I can isolate and eradicate the resonance?
#2
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Lots of stuff can cause nvh issues. It could be something as simple as not tie wrapping wires or the throttle cable down. I have seen them vibrate the against underside of the cowl. I had the right rear tail light make a vibration once. Took me forever to find that.
Last edited by HioSSilver; 05-13-2019 at 07:48 AM.
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#11
TECH Senior Member
Have you checked for ANY spot the pipe(s) might be contacting the chassis? Just touching in one spot will resonate like crazy!
#15
I replaced the rear passenger side clam shell exhaust hanger today and removed the safety wire, and replaced my wideband sensor. Still have the same vibration. The only tight spaces are on the driver side (pipe is already flattened) where it makes a bend towards the center of the car (it looks like the body is slightly polished here above the bend) and where it crosses over the cross brace attached to my decoupled torque arm. Right now the brace is lowered by a pair of 1/4" spacers, and there is some sort of foam or rubber material zip-tied to the brace right below the exhaust pipe to prevent metallic noise. With the engine off, the pipe has maybe 1/8"-1/4" clearance to the foam if you look at it from the ideal angle.
I don't see a way to raise the exhaust, so I'll check with the engineer that designed the TA to see if there are any concerns with lowering that brace further. I don't want to blindly run into some funky geometry problem.
The cross brace from the front:
I don't see a way to raise the exhaust, so I'll check with the engineer that designed the TA to see if there are any concerns with lowering that brace further. I don't want to blindly run into some funky geometry problem.
The cross brace from the front:
#16
The PE (physical engineer) that designed this torque arm says not to lower that brace at all, for both structural and geometry reasons. Not sure where to go with this now... will solid or poly motor mounts reduce NVH that far back from the motor compared with the current setup? The ARH header primaries tuck up very well, as does the ARH y-pipe. There aren't any hangers between the heads and the brace, nor between the brace and the post-axle hangers. Raising the post-axle hangers only tips up the exhaust starting where the y-merge connects with the cat-back, which is after the brace and doesn't help. Welding something to the y-pipe and then bolting it to the floor certainly doesn't seem to be a solution that would reduce NVH. Any ideas?
#18
Honestly, no, I'm not sure. I did have an offer to buy a very lightly used ARH y-pipe that I could try installing. But it's more than just audible, I can feel it in the seat...it's like a soft fast thumping I can feel at idle, that generates excessive vibration in the cabin between 2000-3000RPM. I'm not above 3K that often yet, but the few times I have been the vibration/thumping seems to disappearr above 3000RPM...no, it's not reasonable to only drive the vehicle above 3000RPM
#19
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Sounds like it might be hitting the seatbelt bolts in the tunnel