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How much clearance for HS 1.7 roller rockers?

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Old 03-22-2007, 07:15 AM
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8 sec potential, 12 sec slip
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Default How much clearance for HS 1.7 roller rockers?

I've searched through over 200 threads and still can't find an answer. I am putting together my new engine right now. Got one of the heads on and I am checking the clearances on the harland rockers. The front one on the #1 cylinder has VERY minimal clearance between the back side where the pushrod is, and it may even be hitting the head. I can't even get a piece of paper between the head and the back of the rocker. I have roughly about .007" clearance on all the others tho. So it looks like I am going to have to break out the dremmel for that front one at least. Should I make more clearance for the others as well tho? It is a very tight fit in there. Exactly how much clearance should I have though? Should I massage the head to fit the rockers, or take material out of the rockers to fit the head? This really sucks!
Old 03-22-2007, 08:10 AM
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i just took a hand file and knocked the sharp inside edge off the heads. it was more than enough to increase clearance significantly.

i found the inside edge of the valve cover gasket surface was pretty sharp, and consequently it filed off easily. in minutes i probably increased the clearance on the closest rocker to about 1mm
Old 03-22-2007, 09:05 AM
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I've ran into that problem before twice myself...on my old setup (LS6 heads), I had to grind an area around #2 and #7 just to make sure they had enough clearance.

On the new 5.3s I put on a couple weeks ago, I ground a spot for each rocker with a Dremel tool. Figured since I had the heads off the car, I'd go ahead and do it and be sure they had enough clearance.

So far so good...nothing bad has happened...
Old 03-22-2007, 09:31 AM
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Thanks guys. I'll try smoothing out the casting flash first and see how it goes from there. I guess if this is the biggest issue on the build, I'll be happy.
Old 03-22-2007, 09:42 AM
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Originally Posted by ChevyChad
Thanks guys. I'll try smoothing out the casting flash first and see how it goes from there. I guess if this is the biggest issue on the build, I'll be happy.
Yeah it's a bit of a nuisance, but overall it's no big deal.

Good luck on the build!
Old 03-22-2007, 11:17 AM
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I assume you are taking material off the head and not the rocker.
Old 03-22-2007, 11:25 AM
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Originally Posted by vettenuts
I assume you are taking material off the head and not the rocker.
if you take it off the rocker would that screw **** up ?
Old 03-22-2007, 11:25 AM
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Originally Posted by vettenuts
I assume you are taking material off the head and not the rocker.
Yep, you are correct...I wouldn't recommend grinding on the rocker...only the head.
Old 03-22-2007, 11:25 AM
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Originally Posted by vettenuts
I assume you are taking material off the head and not the rocker.
Yes, that is probably the best route since the rocker just has so little material there in that area around the pushrod...
Old 03-22-2007, 12:52 PM
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Originally Posted by pdd
if you take it off the rocker would that screw **** up ?
Depending on where and how much is removed either fatigue life will be scrificed or you could run into a quick failure.
Old 03-22-2007, 12:55 PM
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Why not just get a pair of 1/2 " spacers from JEG'S and quit screwing around?

I ended up doing that after grinding the crap out of the valve covers.
Old 03-22-2007, 01:01 PM
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Originally Posted by heavymetals
Why not just get a pair of 1/2 " spacers from JEG'S and quit screwing around?

I ended up doing that after grinding the crap out of the valve covers.
The problem isn't with hitting the valve covers, it is clearance between the rockers, and the heads!
Old 03-22-2007, 01:07 PM
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There is a special bit that you can get that will widen the pushrod hole so it doesn't rub or hit the side of the hole.

The geometry may change with different rockers and the rocker may sit lower on the pushrod end, ergo, it may hit the hole.

I had this problem also, and it wasn't a pushrod length problem.

Come to think of it I have run into all of them!
Old 03-22-2007, 01:23 PM
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Patriot had already elongated the pushrod holes before they shipped them out to me. My problem is not with the pushrods interfering with the heads, it is with the rockers themselves about to hit the head.
Old 03-22-2007, 01:36 PM
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My main interference was between the rocker (area around PR seat on the rocker) and the valve cover rail...other than that, they were fine.

Last edited by marv; 03-22-2007 at 02:47 PM.
Old 03-22-2007, 02:00 PM
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Originally Posted by ChevyChad
Patriot had already elongated the pushrod holes before they shipped them out to me. My problem is not with the pushrods interfering with the heads, it is with the rockers themselves about to hit the head.

I would recheck the geometry.

Are you sure you ain't missing a shim/plate underneath the rocker fulcrum point?

Something sounds amiss........
Old 03-22-2007, 02:54 PM
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I'll take pics when I get home tonight to show the issue.
Old 03-22-2007, 05:42 PM
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There are only two things that set that distance.
Valve height and fulcrum height.

Obviously, the angle of the pushrod end to fulcrum also, but given your rocker arms are fixed, that isn't going to change.
Are you sure the valve stems are the same length as stock?

What a drag, welcome to mod hell.
Old 03-22-2007, 11:31 PM
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Problem:





Solution:


Old 03-23-2007, 12:41 AM
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Grinding out the area you show I haven't heard of, but now I have!

That fit sucks.



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