LT1-LT4 Modifications 1993-97 Gen II Small Block V8

EWP Owners - Where did you mount your relay?

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Old 03-08-2009, 08:50 AM
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Default EWP Owners - Where did you mount your relay?

I am getting ready to wire up and mount the relay and fuse (circuit breaker) for my Painless Water Pump Relay kit. It also requires that I connect a wire to a switched source so the pump turns on when the key is on. I am not going to use a manual switch at this time. AFAIK, I have a switched source available on the driver's side fender at the fuse/relay box. My power source is all the way across the vehicle on the passenger's side fender. So it appears that I have to run either the power wire all the way across the car if I mount the relay on the driver's side, or the switch wire all the way across the car if I mount the relay on the passenger's side. Am I correct, or am I missing something?
Thanks in advance.
Old 03-08-2009, 09:01 AM
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You are correct. I would run the relay, and I did for mine, on the passenger side. You would have some voltage lost if you ran it on the drivers side due to length of power wires. And then the power wire that trips the relay doesn't have to be huge in size, not much load on tripping a relay.
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Old 03-08-2009, 09:22 AM
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I also have the painless kit and I mounted the relay on the passengers side right above the little red power junction box on the fenderwell...

--Alan
Old 03-08-2009, 02:23 PM
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Mine's on the fenderwall right above/behind the battery and below/in front of the + junction.
Easy install and a good idea.
Also, remember to run an appropriate fuse inline with the pump.
Old 03-08-2009, 02:44 PM
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Originally Posted by James Montigny
Mine's on the fenderwall right above/behind the battery and below/in front of the + junction.
Easy install and a good idea.
Also, remember to run an appropriate fuse inline with the pump.
Unless I am mistaken, that is the function of the circuit breaker. Am I incorrect?
Old 03-08-2009, 02:46 PM
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Originally Posted by koolaid_kid
Unless I am mistaken, that is the function of the circuit breaker. Am I incorrect?
You have a breaker panel in your car?

http://www.faqs.org/faqs/electrical-...ection-18.html


Originally Posted by http://ecatalog.squared.com/pubs/Circuit%20Protection/0600DB0601.pdf


fuse—
An overcurrent protective device with a circuit-opening fusible
part that is heated and severed by the passage of overcurrent through it.

circuit breaker—A device designed to open and close a circuit by
nonautomatic means and to open the circuit automatically on a
predetermined overcurrent without damage to itself when properly
applied within its rating.
Old 03-08-2009, 04:14 PM
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Originally Posted by koolaid_kid
Unless I am mistaken, that is the function of the circuit breaker. Am I incorrect?
What comes in the kit will work for you.
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https://www.motortrend.com/features/...ebird-formula/
http://www.youtube.com/watch?v=abZ1z...ature=youtu.be

Old 03-08-2009, 04:15 PM
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Originally Posted by James Montigny
You have a breaker panel in your car?

http://www.faqs.org/faqs/electrical-...ection-18.html
Oh my. Trust me, as a EE I understand both its function and its importance.
It came in the kit. I was curious about it because it has no rating, but the wiring diagram they show makes it appear to have the same function as a fuse. Battery --> circuit breaker (their label, not mine) --> relay --> pump.
The main advantage of a circuit breaker in this application versus a fuse is that the breaker will reset itself, while the fuse must be replaced.
I appreciate your concern.
Old 03-08-2009, 04:20 PM
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I have the same kit with circuit breaker and am running the Meziere Heavy Duty pump. It hasn't overloaded the breaker yet. Not sure of it's rating either, but has worked fine so far.
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https://www.motortrend.com/features/...ebird-formula/
http://www.youtube.com/watch?v=abZ1z...ature=youtu.be

Old 03-08-2009, 06:46 PM
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Originally Posted by koolaid_kid
Oh my. Trust me, as a EE I understand both its function and its importance.
It came in the kit. I was curious about it because it has no rating, but the wiring diagram they show makes it appear to have the same function as a fuse. Battery --> circuit breaker (their label, not mine) --> relay --> pump.
The main advantage of a circuit breaker in this application versus a fuse is that the breaker will reset itself, while the fuse must be replaced.
I appreciate your concern.
Interesting ... mine came with an inline 20A fuse.
Some people buy them used with the pigtail snipped and don't have a fuse or breaker at all; that's what I was trying to get at.
Old 03-08-2009, 11:08 PM
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Originally Posted by James Montigny
Interesting ... mine came with an inline 20A fuse.
Which is what I expected.
Some people buy them used with the pigtail snipped and don't have a fuse or breaker at all; that's what I was trying to get at.
I understand, and I appreciate it. I have seen others fail to employ an in-line fuse and I just have to shake my head in wonder.
I was puzzled by their label. It is a fairly flat device with two different colored metal poles. I therefore suspect it is a bi-metal device, containing two strips of different metals, each with differing coefficients of expansion. When the current increases, they expand away from each other, thus breaking the circuit. When they cool back down, they restore the contact. A rather unusual device for a mere automotive electrical circuit.
Old 03-09-2009, 07:21 AM
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Originally Posted by koolaid_kid
I was puzzled by their label. It is a fairly flat device with two different colored metal poles. I therefore suspect it is a bi-metal device, containing two strips of different metals, each with differing coefficients of expansion. When the current increases, they expand away from each other, thus breaking the circuit. When they cool back down, they restore the contact. A rather unusual device for a mere automotive electrical circuit.
Very interesting... self-resetting breaker.
I wonder how it does in the event of a short? (IE: wiring gets melted or cut)
Old 03-09-2009, 08:05 AM
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I have disassembled failed parts of this type. The contacts are generally burned and unusable.
I have decided to put an inline fuse between the relay and the fan, just for safety and dual redundancy.
Old 03-09-2009, 11:48 AM
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Anybody have pics of their install locations?
Old 03-09-2009, 08:19 PM
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You can see the relay by where the battery goes. The circuit breaker is just to the outside of it. And for what it's worth, Painless Wiring CB's are rated @ 30 amps.
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95 Pontiac Formula- Stock engine with ATI Procharger, Moser 12 bolt w/4:30 gears, Rossler trans, Neil Chance 4000 stall, M/T ET streets, 10.914@ 121.90mph, 1.452 60ft. GMHTP November 2010 Feature Car. Check it out at:
https://www.motortrend.com/features/...ebird-formula/
http://www.youtube.com/watch?v=abZ1z...ature=youtu.be

Old 10-22-2009, 06:14 PM
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sorry to bring up a dead thread... but this pertains to a question i have about the painless kit.... the circuit breaker they give is cased in metal and the mounting tabs are metal... and if this was mounted on the positive side (which i would imagine is has to be iv never mounted a negative breaker duhhh) will it ground out if mounted with sheetmetal screws into the structure of the car... or is the voltage directed through that case in a way that the casing isnt live... thanks for any help



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