LT1-LT4 Modifications 1993-97 Gen II Small Block V8

1 5/8 long tube headers

Thread Tools
 
Search this Thread
 
Old 07-23-2014, 12:53 PM
  #1  
TECH Fanatic
Thread Starter
iTrader: (5)
 
350 groundpounder's Avatar
 
Join Date: Jan 2014
Location: Michigan
Posts: 1,148
Received 27 Likes on 24 Posts

Default 1 5/8 long tube headers

Is there anyone who makes good 1 5/8 long tube headers that will fit my 96 lt1 m6? Everyone seems to make only 1 3/4 headers which I don't want. I think the 1 5/8 is all you need on a Lt1 under 400hp and it will help keep low end torque better than the 1 3/4. In the distant future if I get a cam it will be one that produces low-mid range power under 6000rpm.

I would love to find some that are ceramic coated or stainless. Then I plan on adding a y-pipe with high flow cats. I would like to keep some of the stock exhaust sensors too if I can. Any suggestions??? I am getting ready to spend some money!

Also my catback is already deleted, it is straight pipe into duals after the bulletmuffler on the I-pipe. The car is already loud but sounds good.
Old 07-23-2014, 01:19 PM
  #2  
12 Second Club
iTrader: (7)
 
guppymech's Avatar
 
Join Date: Jan 2010
Location: Chicagoland
Posts: 1,621
Likes: 0
Received 1 Like on 1 Post

Default

I don't think you'd be sacrificing any low end torque with a 1 3/4 long tube plus I've never seen a 1 5/8 long tube for the 4th gen. If you get some gears or a cam with 1 3/4 long tubes you'll have more low end than you'll be able to use on street tires.
Old 07-23-2014, 02:54 PM
  #3  
Launching!
 
DUDCOUPE's Avatar
 
Join Date: Jan 2014
Posts: 227
Likes: 0
Received 0 Likes on 0 Posts
Default

I believe old school pacesetters were 1 5/8
Old 07-23-2014, 05:19 PM
  #4  
TECH Regular
 
HellTeeOne's Avatar
 
Join Date: Sep 2003
Location: Raleigh, NC
Posts: 442
Likes: 0
Received 3 Likes on 2 Posts

Default

You don't save any low end torque by getting smaller headers.

But to answer your question, I think MAC makes their midlength in 1 5/8. Individual flanges on them are prone to leak though, after you take them on and off a couple times to replace gaskets. It's not worth the trouble, just do a quality set of longtubes.
Old 07-23-2014, 10:50 PM
  #5  
TECH Fanatic
Thread Starter
iTrader: (5)
 
350 groundpounder's Avatar
 
Join Date: Jan 2014
Location: Michigan
Posts: 1,148
Received 27 Likes on 24 Posts

Default

Everything I have read about headers says that a 350 does better with 1 5/8 if under 400 hp and u might lose a couple hp top end but keep more low end torque?

But you guys have did the 1 3/4 headers and have the real world experience. Peak torque is @ 2400-2500rpm on the stock lt1 which I love. I am just afraid that going with big headers will move that torque peak up to maybe 4000?

I am 100% I want to do long tubes and not mids. If I can't find the 1 5/8 headers I will have to go with some stainless 1 3/4 and hope for the best.

I am hoping to feel some power increase after doing these mods over the winter.

TB bypass
PCM for less tune
Long Tubes
Y-pipe with high flow cats

I already have the CAI and catback delete.

I am hoping for maybe 280 rear wheel hp out of my m6 with these mods, and get into the 13's with street tires. Do you think these goals are realistic???????????
Old 07-23-2014, 11:58 PM
  #6  
Village Troll
iTrader: (2)
 
SS RRR's Avatar
 
Join Date: Oct 2002
Location: Jackstandican
Posts: 11,003
Received 517 Likes on 373 Posts

Default

IMO 1 5/8" headers are useless, especially on an OBDII car. I was running Edelbrock 1 5/8" shorties with the stock y-pipe including cats with the LPE setup and was running 12.5's at 110. Switched to LT's with ORY and was able to run 12.1's/12.2's at 115mph. Torque and power curve dramatically improved across the RPM band. A lot of that I credit to just getting rid of the cats. One of the largest improvements you can make on a stock 350cid is getting rid of the cat(s). With what you have listed you should be flirting with 300rwhp.
Old 07-24-2014, 12:06 AM
  #7  
TECH Fanatic
Thread Starter
iTrader: (5)
 
350 groundpounder's Avatar
 
Join Date: Jan 2014
Location: Michigan
Posts: 1,148
Received 27 Likes on 24 Posts

Default

I think I may pass on the high flow cats then! I am thinking the ceramic coated pacesetters and y pipe are the best fitment for the price that I can see? I would like to keep the EGR and air sensors intact. 300 rear wheel hp would be impressive considering that the lt1 stock only makes around 300 crank!
Old 07-24-2014, 12:12 AM
  #8  
Village Troll
iTrader: (2)
 
SS RRR's Avatar
 
Join Date: Oct 2002
Location: Jackstandican
Posts: 11,003
Received 517 Likes on 373 Posts

Default

If you can get away in running without cats then no need to use them.
Old 07-24-2014, 05:04 PM
  #9  
11 Second Club
iTrader: (1)
 
96capricemgr's Avatar
 
Join Date: Sep 2004
Posts: 11,975
Likes: 0
Received 12 Likes on 12 Posts

Default

IMO header primary length/diameter and headers in general are grossly over benchraced.

SS RRR Edelshit is an awful product you proved that but I wouldn't say you proved anything about primary diameter.

Header benchracing often neglects things like what clears a chassis, or what leaved decent plug access so those get changed often enough. I know dynos show all sorts of things with headers especially engine dynos, but what fits in a chassis and what is perfect are different things.

I have had three different sets of headers on my car and never saw a big difference from 1 5/8" mids to 1 5/8" tri-Ys to 1 3/4" longtubes. I can tell you the plugs were a hell of a lot easier to change with the 1 5/8" tri-Ys and the car ran in the 11s with all three sets.

Fairly certain some of bowtienut's 10.9 NA stock shortblock passes have been on 1 5/8 tri-Y, but every kid wanting to run 12s with a lighter car will swear 1 3/4 is the only way to go, not directed at Richard and you need a TH400 and an opti delete and a 9"................................................ ..................

Last edited by 96capricemgr; 07-24-2014 at 08:39 PM.
Old 07-24-2014, 08:05 PM
  #10  
TECH Addict
 
hrcslam's Avatar
 
Join Date: Dec 2010
Location: Maricopa, AZ
Posts: 2,610
Received 4 Likes on 3 Posts

Default

Some posters here need to learn some fluid dynamics before giving advice.

The difference in power from a 1-5/8" LT and 1-3/4" LT on the same engine in the same car with the same shape and same collector length and diameter will depend on head flow and cam timing.

Typically though, the smaller primaries will increase low end torque (which equals small gains in horsepower) due to better scavenging. Those same smaller primaries will also become a choke point at higher RPM's. The larger Diameter primaries will scavenge better at higher RPM's, but will lack enough velocity to match the smaller primaries scavenging at lower RPM's.

The big advantage of 1-3/4" primaries over 1-5/8" primaries is that horsepower equals torque times RPM divided by 5252. That means a bigger gain in torque at lower RPM's is needed to net the same gain in horsepower at higher RPM's. Therefore, the 1-3/4 primaries will have a greater horsepower output than the smaller primaries simply because they increase torque through scavenging at higher RPM's.

But wait there's more. If the cam is set up for low RPM operation it is not wise to use headers that are designed to operate higher than the cams capability. This typically isn't an issue nor the case with LT1's or LS1's in performance cars. On the flip side using small tubes on a high revving cam profile is bad too, worse so than the other way around when it comes to peak horsepower.

So, generally speaking yes the 1-3/4" primaries will give more high end power than 1-5/8" primaries of equal length on an LT1 in an F-Body, but it will sacrifice some low end power to the smaller tubes too. The gain up high is typically more than the loss down low.

But the overall difference between the two are probably not noticeable without a dyno.....

Last edited by hrcslam; 07-25-2014 at 11:27 AM.
Old 07-24-2014, 08:54 PM
  #11  
11 Second Club
iTrader: (1)
 
96capricemgr's Avatar
 
Join Date: Sep 2004
Posts: 11,975
Likes: 0
Received 12 Likes on 12 Posts

Default

Everything you wrote is pure "perfect theory" and ignores real world variables like the exhaust system behind the headers, or cam overlap and it's affect on how exhaust sensitive the engine is, and then there is the fact that I don't think anyone here has proven where the hp/tq graphs would intersect.

We do know Pat's car has run 10.9 at 3770lbs NA with a 1 5/8" tri-Y which according to your bench racing wisdom is all wrong for a motor turning 7000rpm, and it puts down 425rwhp which is above the supposed 400hp mark being tossed out, and he has a 4200stall in the thing so he isn't using a lot of lowend.

I pissed away a lot of money trying three different sets of handbuilt b-body headers. Going forward fit and plug access would be my deciding factors much more than primary length/diameter.
Old 07-24-2014, 11:27 PM
  #12  
Village Troll
iTrader: (2)
 
SS RRR's Avatar
 
Join Date: Oct 2002
Location: Jackstandican
Posts: 11,003
Received 517 Likes on 373 Posts

Default

I didn't see the "long tubes" part in the title. Whoops. Regardless, OP, you will not suffer any drivability issues with 1 3/4" LT's with stock heads/cam. People have been doing this since Hooker first made them available for the f-body back in the late '90's nary a complaint about low end torque loss. You'll be fine, and if you ever decide to increase and change the breathing characteristics of the engine you don't have to drop more money on headers.
Old 07-25-2014, 12:12 AM
  #13  
TECH Fanatic
Thread Starter
iTrader: (5)
 
350 groundpounder's Avatar
 
Join Date: Jan 2014
Location: Michigan
Posts: 1,148
Received 27 Likes on 24 Posts

Default

I would have to say that hrcslam's opinion is the one that I have believed and read about with headers. On the other hand I don't really have a choice because they don't make a 1 5/8 longtube for the LT1 so I don't have a choice but get 1 3/4's. But I do believe that the low end torque lose with the 1 3/4 most likely wont be noticeable, but the extra 25 crank hp in the mid to high rpm's will! Plus I haven't heard of anyone complaining that they lost low end torque with headers.

My other problem is figuring out if I want high flow cats so my exhaust doesn't stink and I heard that high flow cats make the exhaust tone deeper which I would like. I wouldn't think that high flow cats would lose more than 1-2 hp?
Old 07-25-2014, 03:09 AM
  #14  
Village Troll
iTrader: (2)
 
SS RRR's Avatar
 
Join Date: Oct 2002
Location: Jackstandican
Posts: 11,003
Received 517 Likes on 373 Posts

Default

You will gain torque and HP across the entire RPM band just by getting rid of the stock cats. I've never used hi flow cats, so don't have anything to say about them.
Old 07-25-2014, 07:18 AM
  #15  
Man-Crush Warning
iTrader: (1)
 
Shownomercy's Avatar
 
Join Date: Jun 2009
Posts: 3,150
Received 119 Likes on 88 Posts

Default

I have 1 5/8 headers and a 2.5 inch Y pipe, it has all teh low end torque.
Old 07-25-2014, 08:45 AM
  #16  
TECH Addict
 
hrcslam's Avatar
 
Join Date: Dec 2010
Location: Maricopa, AZ
Posts: 2,610
Received 4 Likes on 3 Posts

Default

Originally Posted by 96capricemgr
Everything you wrote is pure "perfect theory" and ignores real world variables like the exhaust system behind the headers, or cam overlap and it's affect on how exhaust sensitive the engine is, and then there is the fact that I don't think anyone here has proven where the hp/tq graphs would intersect.

We do know Pat's car has run 10.9 at 3770lbs NA with a 1 5/8" tri-Y which according to your bench racing wisdom is all wrong for a motor turning 7000rpm, and it puts down 425rwhp which is above the supposed 400hp mark being tossed out, and he has a 4200stall in the thing so he isn't using a lot of lowend.

I pissed away a lot of money trying three different sets of handbuilt b-body headers. Going forward fit and plug access would be my deciding factors much more than primary length/diameter.
That's not what I was saying exactly (I wasn't addressing you in my comment above though). The difference between the two header diameters is proven fact of fluid dynamics. But that difference in power is minimal; giving the edge to the larger tubes at higher rpms because of higher rpms.

Both will out perform stock manifolds. And using one over the other really won't make to much of a difference in ET as ET has much to do with average horsepower as it does with peak horsepower and traction.

Also note I did say that cam and many other factors can change the outcome. But generally the larger 1-3/4 primaries work better in most scenarios. They are also cheaper and allow room for growth.

In short the thoughts that the OP had are true regarding primary diameter. But the difference is as you said, minimal and not worth the money unless you are racing professionally and that extra hundredth is needed.

Last edited by hrcslam; 07-25-2014 at 03:39 PM.
Old 07-25-2014, 11:18 AM
  #17  
Banned
 
cardo0's Avatar
 
Join Date: Jan 2013
Location: Las Vegas
Posts: 588
Likes: 0
Received 0 Likes on 0 Posts
Default

Hedman 65375 LT have 1&5/8" primaries. They have great looking collectors too. Problem is no emissions hook ups (AIR & EGR or even an O2 bung) if u need them. Can u special order from Headmen Headers w/AIR & EGR & O2 fittings? I dont know. Plenty of companies that will ceramic coat nearly anything for u.
I share your ideas Goundpounder, higher velocity in the primary exh extracts more spent gas from each cyl and the 1&5/8" primary matches a 350 at low rpm better. And more so the shorter the cam duration. Would it be worth the effort - in this case if u need to mod the headers for emissions probaly not on $/hp basis.

As for hi-flow cats i've had no luck with them passing CA emissions for NOx. They just dont seem to be able to do the job for NOx but can pass on CO and HC. Many states dont even monitor for NOx but nothing in your profile to help us help u so only u will know.

Good luck and please post your results,
cardo
Old 07-25-2014, 06:21 PM
  #18  
TECH Junkie
iTrader: (34)
 
SoxXpupPeT's Avatar
 
Join Date: May 2008
Location: Yonkers, NY
Posts: 3,429
Received 1 Like on 1 Post

Default

IIRC my mac mid length headers were 1-5/8" they are a great header.
Old 07-26-2014, 10:54 AM
  #19  
Launching!
 
cuisinartvette's Avatar
 
Join Date: Jul 2004
Location: Valencia Ca
Posts: 205
Likes: 0
Received 3 Likes on 3 Posts

Default

I think the 1 5/8 is all you need on a Lt1 under 400hp and it wil
Correct, post up after your install!

Dont buy into the equal length bs on a street car either its not worth it.
Old 07-26-2014, 03:54 PM
  #20  
TECH Fanatic
iTrader: (1)
 
bowtienut's Avatar
 
Join Date: Mar 2007
Location: Bright, IN
Posts: 1,685
Likes: 0
Received 4 Likes on 4 Posts

Default

Originally Posted by 350 groundpounder
..... extra 25 crank hp in the mid to high rpm's .....
not even close to that on a stock cam LT1.
On my high rpm h/c motor, I gained about 15 going from 1-5/8" Tri-Y's to 1-3/4" conventional longtubes. I'd expect less than 10 at peak with a stock cam LT1.
But you are correct that you'll never notice a difference, other than on the dyno, with 1-3/4 versus 1-5/8 at lower rpm's. I saw no gain back on the stock motor going from 1-3/4 shorties to the 1-5/8" Tri-Y's. Maybe with a stock converter, I would have.
The bottom line is just buy a quality built header that fits well and offers decent spark plug access, just as 96Caprice already mentioned a few posts back.


Quick Reply: 1 5/8 long tube headers



All times are GMT -5. The time now is 10:26 AM.