Gears & Axles Driveshafts | Rearends | Differentials | Gears | 12 Bolt | 9 Inch | Dana

Differential has major leaks and noise... (with pics)

Thread Tools
 
Search this Thread
 
Old May 5, 2012 | 02:52 AM
  #1  
colospgsTA's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2010
Posts: 54
Likes: 0
From: Santa Monica, CA
Default Differential has major leaks and noise... (with pics)

Hey everyone, I am having some rear diff issues. To sum it up:

Recent drivetrain work:
9 months ago: new Competition stage 2 clutch
3 months ago: replaced rear diff fluid (Lucas Oil with GM additive)
1 month ago: T56, new 5th and 6th gear cluster, 5th gear, reverse syncro, and new shift pads (& new trans fluid)

Before I had the transmission fixed (5th and 6th went out), I had terrible noises coming from the rear when starting from a stop, and during slow shifting. I had to rev it up real good to get smooth engagement, and when I did not do that, the rear end sounded like it was trying to thrash out of its case. It felt like either the driveshaft was knocking the floorboard, or pieces of metal were grinding instantaneously against each other (pretty embarrassing in stop-and-go traffic on PCH). Each acceleration included one giant SMACK.

So this has gotten to be real annoying. The diff has been leaking bad for quite a while, but I have checked the fluid more than once and it always leaks out the fill plug when I loosen it indicating it is full. Tonight I inspected the entire axle. I saw typical leakage, EXCEPT the left rear axle was soaked, and fresh fluid had leaked out onto my rotor.

Is this related to the spider gears? I am wanting to get 4.10s real soon, and I have a feeling the ring and pinion is slipping, would this help at all? Our drivetrains scare the **** out of me... any help or direction would be appreciated. Thanks in advance!!


^^^ this side is soaked, the R side is completely dry...




^^^ new and old fluid leaking along the torque arm


^^^ driveshaft spitting grime onto the undercarriage
Reply
Old May 6, 2012 | 11:10 AM
  #2  
colospgsTA's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2010
Posts: 54
Likes: 0
From: Santa Monica, CA
Default

anyone??
Reply
Old May 6, 2012 | 02:05 PM
  #3  
lees02WS6's Avatar
TECH Fanatic
iTrader: (5)
 
Joined: Mar 2004
Posts: 1,883
Likes: 282
From: Lansdale, PA
Default

First of all you have an awful set of leaks from the pinion seal (typical, but yours is terrible), and second the bearing on the passenger side of the axle is finished also from the look of it.

Take the diff cover off also and inspect the ring for missing teeth, get a flash light and check the pinion gear also for missing and damaged teeth. Take pics, and post them up.

I'd check that u-joint at the pinion for play also.
Reply
Old May 6, 2012 | 03:33 PM
  #4  
TX RED's Avatar
11 Second Club
iTrader: (19)
 
Joined: Jan 2005
Posts: 1,049
Likes: 0
From: Edinburg TX
Default

you need a rebuild new seals and bearings while your at it
Reply
Old May 6, 2012 | 07:13 PM
  #5  
therabidweasel's Avatar
TECH Resident
iTrader: (5)
 
Joined: Jan 2012
Posts: 876
Likes: 2
From: NH/MA
Default

my gawd those are nasty leaks. look around real well in the carrier for spider teeth too. . .

btw, if you go to tackle this yourself I'm a super noob with all my recent "discoveries" fresh in my mind so pm me if you want. . .you got sime **** to do man.
Reply
Old May 7, 2012 | 03:19 PM
  #6  
colospgsTA's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2010
Posts: 54
Likes: 0
From: Santa Monica, CA
Default

Originally Posted by lees02WS6
Take the diff cover off also and inspect the ring for missing teeth, get a flash light and check the pinion gear also for missing and damaged teeth. Take pics, and post them up.
Here is a picture with the rear cover off from 2 weeks after I began hearing/feeling problems... Everything looks normal, except there was a ton of sludge on the magnet that collects loose metal particles. This weekend I checked the diff level (about 2 months since I changed it) and the level was still fine. Where is this all leaking from??



Originally Posted by lees02WS6
the bearing on the passenger side of the axle is finished also from the look of it.
Where are you seeing this? The leaking axle is on the driver side, but what bearing are you referring to?

therabidweasel --> PM sent!
Reply
Old May 8, 2012 | 05:02 AM
  #7  
therabidweasel's Avatar
TECH Resident
iTrader: (5)
 
Joined: Jan 2012
Posts: 876
Likes: 2
From: NH/MA
Default

What is going on with that waxey slime **** in there? Did someone put some kind of stop leak in there? Never seen that before.

The bearing referred to is what equates to a wheel bearing on a solid axle. It's out there in the end of the axle tube where the seal is leaking, but I see no reason it should be bad just because the seal is leaking.

How many miles have you driven with this grinding?
Reply
Old May 8, 2012 | 06:52 PM
  #8  
colospgsTA's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2010
Posts: 54
Likes: 0
From: Santa Monica, CA
Default

Originally Posted by therabidweasel
What is going on with that waxey slime **** in there? Did someone put some kind of stop leak in there? Never seen that before.

The bearing referred to is what equates to a wheel bearing on a solid axle. It's out there in the end of the axle tube where the seal is leaking, but I see no reason it should be bad just because the seal is leaking.

How many miles have you driven with this grinding?
The waxy/foamy "slime" is what I believe are air bubbles from water getting into the differential. No stop leak that I know of... if the last owner did use it, it definitely did not work LOL.

I will check the wheel bearing soon, I am taking the car to firestone now to get the suspension aligned. My only loyalty to that place is having lifetime alignment, otherwise Firestone is the worse vehicle repair shop I have ever done business with.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old May 8, 2012 | 09:32 PM
  #9  
therabidweasel's Avatar
TECH Resident
iTrader: (5)
 
Joined: Jan 2012
Posts: 876
Likes: 2
From: NH/MA
Default

Hmm, water in diff can't be good. I cannot believe that water could get in but diff fluid can't get out...

Hey at least your ds turns, wtf with the weird stuff in this forum? Weird wacky stuff.
Reply
Old May 8, 2012 | 09:35 PM
  #10  
lees02WS6's Avatar
TECH Fanatic
iTrader: (5)
 
Joined: Mar 2004
Posts: 1,883
Likes: 282
From: Lansdale, PA
Default

Originally Posted by therabidweasel
What is going on with that waxey slime **** in there? Did someone put some kind of stop leak in there? Never seen that before.

The bearing referred to is what equates to a wheel bearing on a solid axle. It's out there in the end of the axle tube where the seal is leaking, but I see no reason it should be bad just because the seal is leaking.

How many miles have you driven with this grinding?
This, I forgot this is an LT1 car, the placement of the brake caliper led me to believe it was the passenger side, regardless the axle is leaking badly on the side pictured. As for the diff itself, it looks like the pinion seal is leaking as evidenced by the bottom of the diff and the back of the trans tunnel.

Could you get a closer picture of the pinion gear?
Reply
Old May 10, 2012 | 02:21 PM
  #11  
colospgsTA's Avatar
Thread Starter
Staging Lane
 
Joined: Sep 2010
Posts: 54
Likes: 0
From: Santa Monica, CA
Default

Originally Posted by therabidweasel
Hmm, water in diff can't be good. I cannot believe that water could get in but diff fluid can't get out...
I am not positive that water got inside, it was just a possible explanation as to why the gears have that foamy substance, I hope its not water!

Originally Posted by lees02WS6
This, I forgot this is an LT1 car, the placement of the brake caliper led me to believe it was the passenger side, regardless the axle is leaking badly on the side pictured. As for the diff itself, it looks like the pinion seal is leaking as evidenced by the bottom of the diff and the back of the trans tunnel.

Could you get a closer picture of the pinion gear?
Thanks for the help so far guys, I will try to get better pictures of the pinion gear soon, as well as get the DS hub removed.
Reply




All times are GMT -5. The time now is 10:12 PM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-09 14:55:56


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE