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5.3L in a 89' Caprice 9C1

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Old 01-27-2008, 11:31 PM
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What a nice weekend, two days in a row tempearture in the high 50's.

Drive shaft is in, torque converter bolted up, starter, tranny cooler lines, fuel lines, power steering lines, intake bolted on, wiring harness/pcm is done.

I pulled the headers off my 67 and they fit great in the 89 caprice. So far these modified 79-93 mustang 5.0 headers have fit everywhere stock manifolds have not. I think i'm going to make another set for this car and drive around n/a for some time. All the parts for the turbo are adding up and i'd like to be driving it sooner. Now it looks as if the car needs at least 1 new ball joint, and 2 outer tie rod ends...more $$$

I still have to get:
intercooler, all plumbing for exhaust & intake piping.
Old 01-28-2008, 09:36 AM
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Is that the cummins 5.9ltr turbo? I had considered using one of those.
Old 01-28-2008, 09:35 PM
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Originally Posted by topher455
Is that the cummins 5.9ltr turbo? I had considered using one of those.
Yes, off the 2003-2005ish models...

In other news....

drove the car home from friends shop tonight. its open headers..going to get some exahust hopefully in next few weeks...plans are to run n/a untill the track opens up in late Feb, going to get some base lines on the stock 5.3L

ran pretty good, the TH400 shifts on its own way too fast..no manual gears...no sifter yet...got to get a cable tomorrow.

i'll keep this updated as things progress...i'm mocking up the turbo manifolds and turbo on a 6.0L a friend of mine has on the engine stand. right now i'm having 3/8 thick flanges made to bolt up to both manifolds and the turbo.
Old 01-30-2008, 11:17 AM
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Nice swap man, post up more pics when you get the chance.
Old 02-03-2008, 12:12 AM
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got the shifter fixed tonight, ahh..first gear...feels much better....one legged wonder with pedal on the floor...need a posi or a mini spool...

I did put about 30 miles on it today, everything seems to be great. This whole swap just kind of fell together, no big hurdles....it was nice for a change.

Anyone got a 8.5 posi unit? i've got a gov lock unit from a pickup, but i don't like them too well....
Old 02-11-2008, 11:02 PM
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I like this. I'm going to pull the LT1 out of my Impala, and stick my LS1 in there. Looking good!!

4 Doors are the BEST!


*Edit* How low did those Hawks headers hang down below the frame? Any?
Old 02-22-2008, 10:46 PM
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I got the intercooler installed today, its 31" wide, 12" tall, 4" thick, 3" in & out. I had to remove the hood safty latch & spring, going to find some flush mount hood pins for safty reasons...

Here's a few pics...I spent about 30 minutes installing it. I took out the stock oil cooler to make room. (not using on the 5.3L)
Attached Thumbnails 5.3L in a 89' Caprice 9C1-100_2364-large-.jpg   5.3L in a 89' Caprice 9C1-100_2361-large-.jpg   5.3L in a 89' Caprice 9C1-100_2360-large-.jpg  
Old 02-22-2008, 10:49 PM
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Originally Posted by loweredd
I like this. I'm going to pull the LT1 out of my Impala, and stick my LS1 in there. Looking good!!

4 Doors are the BEST!


*Edit* How low did those Hawks headers hang down below the frame? Any?
I never got a great look, I was too busy trying to make the passanger side header fit, but it never would....I think with some minor notching on the frame the passanger side would have cleared... ( I did not want to touch the expensive header to try to make it fit, they weren't mine)
Old 02-22-2008, 11:09 PM
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No problem. Thanks for the reply. What you are doing now was my plan with mine, but I figured I'd just keep it simple and swap the LS1 and not worry about a turbo. I think we are moving at the end of spring, so maybe I will just start the swap then. By that timeyou should have figured out al the kinks for me!! LOL.
Old 05-21-2008, 09:12 AM
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Updates!!!!
Old 05-21-2008, 11:32 PM
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Yeah Yeah..i know..its been a while...

Work keeps me busy, 2 year old....and side work....seems don't have a lot of time to work on it..also trying to build a shop so I can get my projectes inside out of the rain.

anyways, since last post...

Engine has been pulled out, taken apart, new rod bearings and arp bolts. Ported out the oil pump and put some new headgaskets & bolts in. Cleaned everything up mostly. I picked up a 4L80E trans real cheap....will probably wait to put it in, it needs rebuilt.

I changed up the mounts, I needed to raise the motor some so oil pan would clear the inner tie rod ends, also gains ome on oil pan to ground clearance. Did a quick polish of valve covers, will probably do it a little better...also did a custom a/c delete..still need to finish.

anyways...plan to get this going soon..drag strips open and I want to see what it will do!
Attached Thumbnails 5.3L in a 89' Caprice 9C1-c-delete-medium-.jpg   5.3L in a 89' Caprice 9C1-drivers_mount2-medium-.jpg   5.3L in a 89' Caprice 9C1-drivers_mount-medium-.jpg   5.3L in a 89' Caprice 9C1-passanger_mount-medium-.jpg  
Old 05-22-2008, 09:48 AM
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My Merc is supposed to be pretty much a 77-80 B-body frame-wise, I'm interested in these swaps. What oil pan did KC Henry use? Looks like the swap is straightforward except for the oil pan?
Old 05-24-2008, 08:30 AM
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the oil pan........
me too i want to know which one is best
f-body or H3 5.3 or the the custom moroso pan ?????
Old 05-24-2008, 09:14 AM
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My body shop guy said he thinks my Merc pretty much has an 80's Caprice frame. So no headers fit good or what was your experience?
Old 05-25-2008, 01:24 AM
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This should be cool I always liked the square body caprices.
Old 05-29-2008, 07:44 AM
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yea i'm curious about those new moroso swap pans also..
Old 05-29-2008, 11:08 AM
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Where are you getting your flanges from?
Old 05-29-2008, 11:16 AM
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Yecker, you can get LS1 header flanges from GM. I got mine last week. About $22 a piece. Nice pieces.

*edit* # 12480130
Old 05-29-2008, 11:43 PM
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busta9876 used the truck pan works good clears everything nice you just have to watch ground clearance but I looked at busta9876's setup a couple days ago and I have to say it is looking nice...the motor mount setup he used is great for this swap it put the motor right were it should be...I am not sure what he did he found a combo that went together nicely on the motor mounts but you'll have to ask him for the specifics

Last edited by twisselman1968; 06-20-2008 at 11:20 AM.
Old 06-19-2008, 11:07 PM
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progress is slow on the 89 caprice, summer is almost here and I find myself being pulled every other direction. I did manage to get a little bit done on the caprice. The mounts are now welded in. I also put in a set of new knock sensors and repaired the knock sensor harness and sealed it all up. Intake is now bolted back on.

I hope in next few weeks I will get to do more, I'm dead set on welding up the exhaust my self, and need to buy a welder. Looking at a Miller 140, somthing to work on 110 volt.

36-1 Ignition trigger wheel & sensor mounted as seen in picture. This will be used for Megasquirt. I plan on dual controllers. Stock PCM & Megasquirt. Megasquirt is very easy to get going with boost, but I'd like to learn boost on stock pcm's as well, so both are going to be wired up with a big selector switch to switch between them. Got a wide band O2 kit a few weeks ago, so slowly parts are coming together.

Anyways, here's some pics.
Attached Thumbnails 5.3L in a 89' Caprice 9C1-100_2778.jpg   5.3L in a 89' Caprice 9C1-100_2779.jpg   5.3L in a 89' Caprice 9C1-100_2780.jpg  


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