Weld up exhaust?
#2
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I had flanges and really liked them. Welding would provide you with some of the best sealing, but wouldnt allow you to take the exhaust off as you wish. I dont know how often you would want to take it off but i like my options. Mine is currently clamped with band clamps and ive had them come off over speedbumps and at 7k rpms, however it is rigged thru a 15 dollar ypipe that i had to make fit.
#3
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You really need a couple joints for when you need to take it off.... I know when I have my 3" Duals I ran Flowmaster ball & socket type joints at the header making that separation painless and then I could drop my entire duals just by undoing exhaust brackets....
On a Y-CatBack setup I would think you need joints at the headers and then at least one going over the axle...
On a Y-CatBack setup I would think you need joints at the headers and then at least one going over the axle...