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Soft brake pedal problem that I cannot resolve

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Old 05-30-2005, 07:57 PM
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Default Soft brake pedal problem that I cannot resolve

Hi guys,

This has been a problem for quite some time now and I haven't been able to figure it out.

First off, I bought my car 2 years ago. Brakes were fine then - pedal pressure was normal. It's a 99 FRC FYI.

I store my car in the winter since I live in MA. After the first winter storage (somewhere around 4 months), the brakes were mushy. Very soft for the first 1/2 of the pedal travel. Maybe a little less. It's soft until right about where the pedal is even with the gas pedal. Then it becomes hard again. Brakes still work fine, can engage ABS at will, just the pedal is soft and with my size 15 clompers, I hit the gas a lot when hitting the brake. That summer I bleed the brakes with a Mityvac vacuum bleeding setup. I run a full liter of ATE superblue through the system. No change.

Winter comes along again (this past winter), and I store it again for 4 months. Break it out, and the pedal is even softer now. It's literally feather soft for the first half of brake travel.

So this past weekend, I put some new pads on the front (figuring maybe a really low pad can cause a low pedal), along with new rotors and goodridge stainless lines all around. I also install speed bleeders all around. I bleed the brakes with the engine off, then with the engine on (going in the right order of course). Go through another full liter of ATE. Old fluid looks great. No bubbles, no discoloration.

No change in the pedal. Although now when it hits about halfway, the pedal gets REALLY hard (I attribute this to the stainless lines). The first half is just as soft as before though.

I have no leaks that I know of. I have checked all the fittings several times and have even switched to the AN Goodridge lines from Mallett to eliminate the banjo fittings. Fluid level in the reservoir does not drop at all. The pedal is ROCK hard with the engine off. Don't even really have to pump it up. It doesn't bleed off either, keeping pressure on the pedal doesn't budge it.
Again, car will still brake fine after I get past the 'soft' part. It's just getting bad enough that it's annoying to drive, and it's also kinda dangerous because I hit the gas and the brake together pretty much all the time.

So what I'm getting at is: what next? I've always heard that if the pedal is hard with the engine off, your master cyl is fine. And also, if the pedal doesn't bleed down with the engine off, then you don't have any leaks. So what does that leave? It seems like there's air in the lines but how? From where? I even went so far as to seal every fitting (in each wheel well) with teflon tape just in case. And again, doesn't appear to be leaking a drop. The braking system was also untouched before all this happened, as far as I know. Only after storing the car did the problem arise.

*scratching head*

I have had the drivetrain out a time or two, if it matters. Never touched the braking system but is there something I could have damaged? I know the brake lines run down the tunnel. If they were crushed or something, would that cause the problem?

Grrrr.

Dope
Old 05-31-2005, 11:45 AM
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Dope I feel your pain, I just did new rotor's, pads and earls lines about a month ago ,and cant get a good pedal feel. I bled mine 3 times ( each time with a the big 32oz bottle) using an air compressor mitymite bleeder ,and they still suck , I even changed the pads again ( got ceramic ) . I know this does not help but its a bump for you anyway, maybe some one will see it
Old 05-31-2005, 01:37 PM
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Some people have put the wrong caliper on the wrong wheel. Is your bleed fitting at the top of the caliper where it should be other wise it will be impossilbe to get the air out.
Old 05-31-2005, 01:53 PM
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Ha ha umm I dont think so , LOL , and I some how dont think Dope did either .
Old 05-31-2005, 02:18 PM
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OH CRAP THEY'RE SUPPOSED TO BE ON THE TOP?



Brakes were untouched before all of this, car only has 25k miles.

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Old 05-31-2005, 06:38 PM
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Originally Posted by Dope
Hi guys,

This has been a problem for quite some time now and I haven't been able to figure it out.

First off, I bought my car 2 years ago. Brakes were fine then - pedal pressure was normal. It's a 99 FRC FYI.

I store my car in the winter since I live in MA. After the first winter storage (somewhere around 4 months), the brakes were mushy. Very soft for the first 1/2 of the pedal travel. Maybe a little less. It's soft until right about where the pedal is even with the gas pedal. Then it becomes hard again. Brakes still work fine, can engage ABS at will, just the pedal is soft and with my size 15 clompers, I hit the gas a lot when hitting the brake. That summer I bleed the brakes with a Mityvac vacuum bleeding setup. I run a full liter of ATE superblue through the system. No change.

Winter comes along again (this past winter), and I store it again for 4 months. Break it out, and the pedal is even softer now. It's literally feather soft for the first half of brake travel.

So this past weekend, I put some new pads on the front (figuring maybe a really low pad can cause a low pedal), along with new rotors and goodridge stainless lines all around. I also install speed bleeders all around. I bleed the brakes with the engine off, then with the engine on (going in the right order of course). Go through another full liter of ATE. Old fluid looks great. No bubbles, no discoloration.

No change in the pedal. Although now when it hits about halfway, the pedal gets REALLY hard (I attribute this to the stainless lines). The first half is just as soft as before though.

I have no leaks that I know of. I have checked all the fittings several times and have even switched to the AN Goodridge lines from Mallett to eliminate the banjo fittings. Fluid level in the reservoir does not drop at all. The pedal is ROCK hard with the engine off. Don't even really have to pump it up. It doesn't bleed off either, keeping pressure on the pedal doesn't budge it.
Again, car will still brake fine after I get past the 'soft' part. It's just getting bad enough that it's annoying to drive, and it's also kinda dangerous because I hit the gas and the brake together pretty much all the time.

So what I'm getting at is: what next? I've always heard that if the pedal is hard with the engine off, your master cyl is fine. And also, if the pedal doesn't bleed down with the engine off, then you don't have any leaks. So what does that leave? It seems like there's air in the lines but how? From where? I even went so far as to seal every fitting (in each wheel well) with teflon tape just in case. And again, doesn't appear to be leaking a drop. The braking system was also untouched before all this happened, as far as I know. Only after storing the car did the problem arise.

*scratching head*

I have had the drivetrain out a time or two, if it matters. Never touched the braking system but is there something I could have damaged? I know the brake lines run down the tunnel. If they were crushed or something, would that cause the problem?

Grrrr.

Dope
My hunch is to start looking at the master cylinder/brake booster. You could have a funny problem with the booster where once it travels a certain amount, it uncovers a hole in the diaphram (not likley, but I'd start there). Or, pull the master cylinder off of the booster and see if it is leaking fluid down into the booster from the back of the master cylinder. I've seen brake boosters fill up with fluid. I know you said you are not losing fluid, but I'm wondering if the master cylinder somehow got air in it (small leak or otherwise)? Both long shots, but a start. Or, get a brake pressure gauge, hook it to the bleeders on the calipers and measure the pressure and see what you get (or, hook a vacuum pump to the booster and pull a vacuum on it, then press the pedal and pull more vacuum on it, see if it leaks).

Just off the top of my head, I hope it helps.

Originally Posted by MR1911
Dope I feel your pain, I just did new rotor's, pads and earls lines about a month ago ,and cant get a good pedal feel. I bled mine 3 times ( each time with a the big 32oz bottle) using an air compressor mitymite bleeder ,and they still suck , I even changed the pads again ( got ceramic ) . I know this does not help but its a bump for you anyway, maybe some one will see it
My hunch is that you have air in your ABS unit. I bet the dealer can bleed it and fix your problem with the "tech II tool". I could be wrong, but that's my guess (or a stuck slider pin has the caliper "cocked" and your flexing the backing plates on the pads, that's option B).

Just some random thoughts.

Good luck!



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