Filling body seams
I would think a better idea would be to have them finished/edged to be extremely tight fitting. That way while there is still a seam, you could barely see it because they fit so close together.
It all depends on what you're going for.
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See, aside from servicability or individual panels, a problem with the fbodies is trying to get a filler material that is compatible with the sheet metal, and the urethane flexible parts you are trying to blend together. Nothing out there is going to give a 100% bond, and it will tend to crack and separate over time.
now, with the c5, if you wanted to do this, the best way would be to take a mold of the rear bumper panel, which is urethane I assume, and use that mold to make a duplicate part out of fiberglass. You will want to use the same SMC style resin used on the corvette body. Now, install the new rear bumper, and grind down the seam area's , so you can glass them together using the same resin and mat material, finish with a skim coat of filler.
ton of work, yes.. and you killed the ability to service individual parts, but it would much less prone to cracking.
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