DIY TC install
You'll need around 36+ inches of 3/8ths extensions and a 3/8ths drive 13mm swivel socket to help prevent you from wanting to kick the car off the jack stands. There are 8 bolts holding the trans to the engine.There are also 2 pins. Soak the pins with spray lubricant days in advance. Separating the trans from the egine was easily the most time consuming step of the install for me.
Wear gloves when you take the 8mm socket head cap screws (I'm pretty sure they're 8mm) out that hold the converter to the flexplate! I still have wounds healing on my hands from this. You will need an 8mm hex key for your 3/8ths drive to get these out in an efficient manner.
When you get the new converter on you will get 3 engagement "clicks" as you spin it onto the trans. It might take alot of spinning and time before it happens but it needs to happen.
Check that the converter is seated properly by using the method noted on the TC install page at www.modernmusclecars.net
If you have a 98' F-Car you'll need to trim away some of the inspection cover to get a socket on the 15mm bolts for the starter. If you have a later year you should have 13mm bolts on the starter and it shouldn't be a problem.
I used the above mentioned guide to help me get mine installed.It helps.
Get a friend to help you. I tried swinging the trans around by myself and it sucks.
What is it about your TCI bolts that will not work?
They should be 7/16 bolts and you will need to open up one of the flexplate holes. While I did not use the TCI bolts provided I did check them and they fit just fine.
I used ARP bolts for my converter install.
Your stock bolts stripped out of the TC because they are M10x1.5 metric fasteners. Your TC is tapped for 7/16x20 SAE fasteners.
Do not try the bolts again! You will have a 30lb item spinning at 6,000+ RPM right by your feet. If it comes loose it could cripple you.
I too had problem running my bolts in. Partially because of some burrs on the threads and partially because of paint on the converter. I cleaned up the threads and paint and moved on.
I suggest you either A) Retap for a larger size fastener or B) Contact TCI concerning returning the converter for service. Your call ultimately but I would say go with option B at this point.
I received 3 bolts: I didn't use them
No threadlock: I have 6 different types in my chemicals cabinet
No instructions to drill the flexplate: I figured it was neccessary as they woudln't fit unless this was done

I hate to say it because I know where your coming from with your comments but this type of stuff comes with modifying cars. Some it bothers others it doesn't. The companies won't know unless people who have problems tell them in a constructive manner.
I think TCI could save alot of people headaches by including some instructions and making sure everyone receives the same "stuff" in their box.
I'll contact Kevin Winstead w/TCI and see if he can take a look at this thread.
Last edited by lerajie; Apr 14, 2004 at 08:55 PM.

