RPM 4l65 trans problem help please



--Alan

I also think we are going to do a 4l80 swap soon this trans isn't going to hold the HP level the car is at. The car is should put down some where in between 900-1000 hp. Sucks we are only going to have it tuned for around 700 to try and make the trans last as long as we can for now.

--Alan
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Simply put, it doesn't.
The pump never sees HP, HP goes through the input shaft, some effect on the stator shaft, but the pump gear/rotor only sees the HP required to drive it against the pressure it creates.
It sees RPM, it sees pressure, it sees hopefully lube, but anybody that believes HP breaks pumps is mistaken.
A pump breaks because it is assembled wrong (usually nearly immediately fails), converter installation (BY FAR the most common cause), contamination (2nd most common cause), cavitation (common failure mode on industrial hydraulic pumps), pressure spike from a regulator issue, or possibly a faulty part.
In the case of your unit, if it made it several thousand miles, it wasn't an assembly issue, or any issue with the initial install, but more likely an issue with the removal of the trans, or re-installation the 2nd time around.
I've been building transmissions for some time now and I've seen just about every failure that can happen. I've seen MANY converter installations gone wrong, and in almost every case, it's NEVER the installers fault according to them.
I've seen professional shops break pumps, I've seen experienced installers do it, I've seen novices do it and in only a few cases have I ever had someone admit they did it.
Now the other side of the story. A 4L60E uses a vane style pump. It's not as strong as a gear or gerotor style pump. The cuts in the rotor for the vanes make it weaker and I have seen them break from pressure spikes or cavitation. 13 vane rotors seem to be more likely to do so.
That is why they make billet rotors for them.
It's possible the pump was already injured and the noise you heard was a broken rotor.






