Max Power for 4L80E
If you get ready to do it call the shop for specifics on what the HD-2 kit needs to work correctly.
Stock input shafts have questionable metallurgy and heat treat. Mass production, lowest bidder.
I've had customers run 1200 RWHP through a stock input shaft without failure and I've seen them break behind stock LQ4's when used in heavy towing applications.
Later model units reportedly had better heat treating.
I rate the stock input to 750-800 flywheel HP. Most seem to do fine at that power level. If the car/truck is heavy, N2O is going to be used (more than 150 shot in any case), or the shaft will see spiked loads (offroad) I recommend an upgrade.
Obviously my trans is no where new condition because it has 143k miles on it, but I would think it is in decent shape. So the stock clutches hold up relatively well in these? I like that the trans doesn't even have to be removed to install the trans-go kit. How hard is it to do yourself? I don't have much experience with automatics but do all the other work on my truck.
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Also how much firmer would the shifts become with the shift kit?
I have no idea how to answer your other question. It's all subjective. Either ways, TransGo has several recommendations based on their separator plate design that you can drill the holes out too with around .096" being what they consider "firm".
I barely know "squat" about 4L80E, but from reading all the posts here for many years, IMO, the Transgo shift kit combined with Jake's (or NorthTexasConverter's) "mods" is all you need at you power level. Later a stock rebuild with a billet input shaft is good for 750HP+.
In short, I think you are worrying too much.
I just picked up a complete drive line from a 2000 Chevy 2500 truck, 6.0/4l80e/t-case (pull lever type) and will be putting the 80/tcase behind my built up LM7 with around 500 crank hp then into my jeep cherokee on custom axles with 37-40" tires.
I don't plan to neglectfully abuse it offroad but other than a 3500 or so stall and the shift kit what's something else that's good while I'm there? I like the OP have a larger vehicle and non street/strip use.
They actually received the "normal" 4L80E but with "Humvee" Overrun-Bands (Low-Reverse and Intermediate).
Similar to how the THM400 went into Rolls-Royce and Jaguar years ago.

Seriously, we greatly appreciate all the information you share, and how you take the time to explain it all to us, including the incredible diagrams you create.









